The Choice of Publication for the Electronics Industry
NEPCON China 2016
Great Success
As Electronics Manufacturing Ecology ReshapeD
Inexpensive
CAD Software, Expensive Design?
Conformal Coating Over No Clean Flux
red carpet
Who’s doing what, where?
meet the CEo
Stuart Hendry – Managing Director, Evolvi
Feature Interviews
Jason Sciberras – Manufacturing Manager, Saline Lectronics
| JUNE 2016 ISSUE smttoday.com
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Page2 TheChoiceofPublicationfortheElectronicsIndustry | JUNE2016ISSUE
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welcome
to smt today
Welcome to the latest edition of SMT Today – a high quality publication created for the global electronics industry which provides the best content and largest distribution through the latest technology channels.
The SMT Today Team have just returned from the SMTHybridPackaging Exhibition in Nuremberg, where we met with a host of clients and contributors, old and new. There is a roundup and photographs submitted by Messe Nuremberg, and also a collage of SMT Today photographs from the show.
This issue also covers a full roundup of NEPCON China, held in the Shanghai World Expo Centre 26 – 28th April, this comprises of the o cial press release from Reed Exhibitions, a selection of who exhibited what at the show, and information on award winners.
Also inside this issue, we have interviews with Mr Stuart Hendry, Managing Director of Evolvi SMT Limited explaining the background and bene ts of buying and selling used equipment, and Mr Jason Sciberras, Manufacturing Manager at Saline Lectronics discussing how KIC’s suite of products have transformed their oven re owing manufacturing processes. We also have a
Wendy Tindle, Editor
Email: [email protected] Skype: wendy-smttoday Call: +44 1292 834009
variety of Technology Today Features including an in-depth study by AIM Solders VP of Technology and Technical Marketing Manager on the Conformal Coating Over No Clean Flux, which is complemented by Rehm Thermal Systems GmbH testimonial from Kolb Fertigungstechnik, ESM Service Provider.
Continuing through 2016 SMT Today will be attending a number of trade exhibitions, and as a team will be delighted to meet up with our readers and contributors, providing an opportunity to share what additional services SMT Today can o er in the form of delivering responsive websites, successful marketing campaigns and e ective video productions.
The next issue of SMT Today will be published in August, and will feature a showcase of NEPCON South China, being held in Shenzhen Convention and Exhibition Centre from 30th August – 01 September. If you would like to advertise with us or have any articles, news or high pro le press releases that you would like included, please don’t hesitate to contact me at [email protected]. The deadline for both editorial and advertising for this issue is 15th July.
Page4 TheChoiceofPublicationfortheElectronicsIndustry | JUNE2016ISSUE
magazine contacts...
Editor
Design Website
Wendy Tindle [email protected] +44(0)1292 834009 skype: wendy-smttoday
BBD Creative bbdcreative.com +44(0)1292 280022
smttoday.com
Advertising Enquiries
To enquire about available advertising opportunities, please contact:
NEXT EDITION
August’s edition will focus on NEPCON South China.
inside this issue...
Shows/Events
NEPCON, China 2016
Director Spotlight
Interview with industry experts
Stuart Hendry, Managing Director, Evolvi
14 Technology Today Industry experts share their knowledge
14. Conformal Coating Over No Clean Flux
18. Partnerships Are Just as Important as Technology at Spinnaker Contract Manufacturing
22. Advanced medical technology and robotic soldering: What are the requirements of medical electronics to support doctors?
30. Yamaha Motor IM announces ∑-F8S High-speed Mounter Increased E ective Tact
32. Inexpensive CAD Software, Expensive Design?
36. “Made in the USA” Takes on New Meaning for U.S.–based Energy Focus in the Manufacture of Long LED Boards
56. Capable of meeting all requirements, Kolb Fertigungstechnik successfully enters into the
market for selective conformal coatings with a coating line from REHM
62. Industry 4.0 - Calling for Standards
64. SMT Hybrid Packaging 2016 - summary of a successful event
66. iTECH e-Services Sees the Light: LEDs Help Illuminate the Path to Success
26 New Products
40 Interview with Jason Sciberras
Manufacturing Manager of Saline Lectronics
46 Industry News
What’s happening in the world of electronics
68 Red Carpet
Photo gallery of industry personalities and events
70 2016 Diary Dates
6 12
68
Red Carpet
6
NEPCON China 2016
12
Director Spotlight
40
Jason Sciberras Interview
46
Industry News
Articles appearing in this magazine do not necessarily express the views of the Editor or the publishers. Every effort is made to ensure the accuracy of information published. No legal responsibility will be accepted by the publishers for loss arising from articles/information contained and published. All rights reserved. No part of this publication may be reproduced or stored in a retrieval system or transmitted in any form without the written consent of the publishers.
nepconchina2016 26-28th april
NEPCON China 2016 Completes in Great Success As Electronics Manufacturing Ecology ReshapeD
Three days are only a short stint in the development history of the Chinese electronics manufacturing industry over 30 years. However, the three days of NEPCON China 2016 (26-28 April) at Shanghai World Expo Center o ered some of the best highlights of the Chinese electronics manufacturing industry to nearly 10,000 visitors and trade visitors. The event arrived at the beginning of the 13th Five Year Plan. Being innovative and quick to grasp the call of the industry for transformative change, the organizer o ered a strong platform that gathered leading international brand names so as to demonstrate some of the most cutting-edge, trendy, and advanced products and technologies of the industry.
China taking place side by side with C-TOUCH 2016 to o er a new experience that included multiple main themes. As a long-time annual event recognized in the Chinese cellphone industry, C-TOUCH gathers nearly 10,000 trade visitors in touchscreen, display, cellphone manufacturing, and solution design sectors. The combination of the two events has brought about bigger value add to all participants as both events o er a more comprehensive picture of the industry chain. With high-quality business matchup services by the organizer, exhibitors got to communicate and engage with target customers more e ectively. Touchscreen, panel display, metal processing, manufacturing equipment, raw materials, and components players bene tted from a bigger space to promote and build up their brand names.
New comers join existing players with high- end exhibitors demonstrating strengths
As a leading demonstration platform for domestic electronics manufacturers, NEPCON China has a strong base in China and covers the whole of Asia, as leading exhibitors gather in Shanghai to feature the whole industry chain including SMT, electronics manufacturing automation, system integration, PCB, test and measurement, welding, ESD, electronics manufacturing service, industrial robotics, and machine vision. The exhibits include raw materials, instrumentation, high-end electronics, and industrial automation solutions. The big scale of the event was amazing.
Thanks to the big in uence of the professional event, players of all sizes, including big enterprises, SMEs, and startups home and abroad, came to join NEPCON China 2016 and brought about their best technologies and innovations. Leading exhibitors included Europlacer, Fuji Machine, Mycronic, Panasonic, Hanwha Techwin, Tokyo Juki, WKK, and Yamaha, who demonstrated industry-leading models and equipment. Some machines and solutions were new launches. The advanced manufacturing concepts were well received by the visitors. Nearly 100 new comers to the event represented a key force at NEPCON China 2016. The new comers boasted creativity and innovation. Thanks to the demonstration platform of NEPCON China, they competed head to head against international
Statistics show Hall 1 alone (with an exhibition area of 25,000 sq m) attracted 23,575 trade visitors during the three-day event. With the additional 5,000 sq m of Hall 2, NEPCON China 2016 registered a total visitor number of 28,257, representing an increase of 28.8% over last year. NEPCON took place side by side with another industry event in a way that combined hi-tech forces of innovation. As the curtains fall on NEPCON China 2016, a new industry wave rich in global business opportunities and high in the enterprise spirit is just getting started.
Upgraded event to demonstrate strength of leading brand names
As the top electronics event in the industry, each instalment of NEPCON China keeps pace with the latest of industry development and policy trends. NEPCON
China 2016 has arrived together with the launch of Made in China 2025, which is pushing towards a new round of integration between IT and manufacturing. New production methodology, business models, and growth sports provide the big highlights in the electronics manufacturing industry with big breakthroughs take place in automobile electronics, panel display, 3D printing, mobile internet, cloud computing, big data, and new materials sectors.
Accelerated iterations represent the trend of the industry. Industry players must work hard to keep up the pace and adapt to the change in an e ort to promote sustainable growth of the industry. To meet rising demands, NEPCON China 2016 upgraded in terms of exhibition area (from 25,000 sq to 30,000 sq m) and exhibit layout. The organizer o ered additional space in the form of a new exhibition hall – Hall 2, therefore visitors got to see even more exhibits. The upgraded event was even more professional and provided even easier access to the latest industry updates.
Leading events join hands to o er the biggest platform in the industry
Electronics manufacturing has played the undisputed leading role at all NEPCON China events. This year was an exception with NEPCON
Page 6 The Choice of Publication for the Electronics Industry
| JUNE 2016 ISSUE
brand names. Leading new comers included Shenzhen Longteng Circuit, Shanghai Qinghuan, and Changzhou GK-Precision. Existing and new exhibitors joined hands as they demonstrated industry development trends as well as a dynamic industry chain to o er best value added to the visitors.
Innovation drives smart concept
A professional electronics event is like a barometer of industry future development as it provides the latest updates of the industry. The transformation happening now in the SMT sector was fully demonstrated at NEPCON China 2016 and gathered numerous visitors. At the newly launched Hall 2, three demonstration zones of PCB, EMA, and EMS gathered together to enjoy the spotlight of the event.
The Chinese manufacturing industry has long relied on labor intensive practice. Industry transformation has been hindered by multiple weaknesses. With the rising internet+ concept as well as the implementation of the Made in China 2025 strategy, the innovation drive of business players has been truly unleashed. Smart, automation, and clean concepts have been adding new contents to the manufacturing industry. At the EMA zone of NEPCON China 2016, multiple industry leaders demonstrated their advanced solutions that represented the international cutting-edge of smart and automation trends.
Automobile electronics, consumer electronics, display, telecommunication, medical electronics,
and clean energy have been included as part of NEPCON China 2016 as smart robotics, internet+, IoT, and high performance IC combined to provide key highlights. The connectivity between the emerging sectors o ered a whole new world of electronics manufacturing with di erent sectors joining hands to push forward industry dynamics.
Multiple forums share brain storming power
Apart from demonstrating the state-of-the-art, NEPCON China 2016 helped promote exchange between industry colleagues and link up upstream and downstream players. During the three-day event, the organizer offered about a dozen high-quality international forums that gathered business, industry, and academic colleagues who shared industry development in automation, automobile, telecommunication, intelligence, and biology sectors. As an optimal platform for technical exchange, the forums enhanced engagement between suppliers and industry customers.
Emerging trends were explored in smart wearable and PCB micro-assembly forums, nextgen smart telecommunication summit, 2016 China new energy automobile core electronics technical exchange, NEPCON and smart plant 1.0 – electronics future forum, among others. Brand name forums continued, such as new electronics materials forum, ESD summit, engineers’ salon and SMT community meeting. The forums o ered colorful themes as well as the cutting- edge of di erent sectors. Experts, exhibitors, and trade visitors ocked to the forums and
addressed challenges to the Chinese electronics manufacturing industry by exploring in-depth industry problems and optimal sustainable development solutions.
Golden service to ensure best event experience on multiple dimensions
To provide optimal experience to the visitors, NEPCON China 2016 strived towards service breakthroughs with innovative o erings that had been well received by the visitors.
To attract more trade visitors, the organizer launched the pre-and in-show incentive program three months ahead of the event. Promotional messages, free admission for pre-reg visitors, on-site lucky draw, and other forms of promotion helped motivate great visitor enthusiasm. In addition, the organizer worked hard to promote the event online by offering comprehensive communication channels and sharing detailed information about exhibit layout, oor plan, and other related instructions that ensured a smooth experience for all visitors. The exhibitors regarded NEPCON China 2016 as a key opportunity to enhance their brand names. The organizer launched designated sections for exhibitors on the home page of the o cial website that introduced exhibits. Wechat and Weibo as well as mobile app were used to support promotion of leading exhibitors. Visitors got the latest updates about products, o ers, and news via Wechat. Business partners got to exchange with ease in a way to promote deal making.
The conclusion of NEPCON China 2016 does not mean a pause of the development of the Chinese electronics manufacturing industry. Innovation and accelerated pace of industry restructuring are a must given serious industry situation home and abroad. New products and technologies will provide a more solid foundation for industry growth. As the rst stop of the NEPCON series in China, Shanghai was a complete success. More events are coming as we look forward to a splendid year of 2016 for the industry.
nepconchina.com
nepconchina2016 26-28th april
feature continued...
BTU’s New Recipe Prediction Tool Reduces Cost of Ownership
combined with the highly sophisticated 3D fusing algorithms o ers microscopic image quality at production speeds. An easy-to-use, intuitive interface with touch control facilitates minimal training and operator interaction.
cyberoptics.com
Component Storage Captivates Visitors at Nepcon Shanghai.
China manufacturers visiting the Nepcon Shanghai event con rmed that e cient ways of managing SMT stock is an increasing priority in their production landscape. Time wasted searching for stock locations and retrieving inventory is now impeding optimum productivity. The result was exceptionally high levels of interest in line-side storage solutions such as Europlacer’s intelligent Lzero3 tower.
Europlacer enjoyed a rewarding outcome from this quest by several big-brand China manufacturers. Competitive evaluations of storage systems taking place across the show floor revealed unique aspects of the Europlacer Lzero3 that made it the solution of choice in every case. For instance, Lzero3 is the only system capable of loading and unloading multiple reels of di erent diameters and thicknesses concurrently in a single pass.
Lzero3 can also automatically store Jedec trays and bulk components using ESD carriers. In addition, Europlacer’s Warehouse Management Solution (WMS) software allows easy data exchange with EPR and MRP systems, and also with pick & place machines from Europlacer and other manufacturers, via an open exchange protocol, xml or text les, or through a shared network folder. These key attributes further appealed to China Nepcon visitors, most of whom were seeking fully integrated solutions.
europlacer.co.uk
KIC Showcased Its Automated Smart Oven Technologies at NEPCON China
KIC exhibited at NEPCON China, where it showcased its automatic smart oven technologies that eliminate manual tasks such as periodic manual pro ling and reduce the opportunities for human mistakes in setting up and running the ovens.
KIC demonstrated how its smart oven technologies lead to reduced production costs, higher quality and new capabilities that the electronic assembly market is starting to demand. One exciting aspect of these smart technologies is that they are
retro table on virtually all oven models at nearly any age. Now the entire factory can use smart oven technologies.
As electronic product variety continues to grow, the result is more frequent production line changeover. Productivity is lost when a multimillion dollar production line waits 15-30+ minutes on a $50,000 oven to stabilize on the new recipe. KIC’s technology provides either near instant oven changeover time or dramatically reduced downtime.
kicthermal.com
Nordson DAGE Launch the New QuadraTM X-ray Inspection Series
The future of X-ray image resolution, reliability and performance
Nordson DAGE, a division of Nordson Corporation, and the leader in X-ray inspection for electronics, announced the launch of its 4th generation, ultra-high resolution, o -line X-ray systems - the QuadraTM Series. The systems were showcased for the rst time at the NEPCON China exhibition in Shanghai, China and SMT/Hybrid/Packaging, in Nuremberg, Germany. With its in-house, proprietary QuadraNTTM tube, Aspire FPTM detector, GensysTM inspection software and QuadraGenTM power supply, Nordson DAGE brings you the future of X-ray image resolution, reliability, performance and throughput.
Nordson DAGE’s agship system, The QuadraTM 7 with 0.1μm sub-micron feature recognition comes equipped with two 4K UHD displays and their 8 million pixels to fully show the 50μm pixel pitch and 6.7MP image size of the Aspire FPTM detector. 4K UHD o ers up to 4 times the detail compared to standard HD display screens and supports 68,000X total magni cation. Allowing you to see sub-micron level features without losing detail.
The QuadraTM 5 with industry leading core technology o ers high performance and ease of use for 2D and 3D X-ray applications. 0.35μm feature recognition up to 10 W of power, with optional 20 W, makes the Quadra 5 the leading choice for printed circuit board and semiconductor package inspection.
nordsondage.com
Scienscope Debuted New X-ray Component Counter in Asia
Scienscope International, a complete inspection solutions provider, showcased their AXI5100c
BTU International, Inc., a leading supplier of advanced thermal processing equipment for the electronics
manufacturing and alternative energy markets exhibited at NEPCON China. BTU showcased its RecipePro recipe generator software, jointly developed with Electronic Controls Design Inc. (ECD), as well as highlighted the latest version of the Energy Pilot software and Industry 4.0 compliant solutions.
RecipePro is the only recipe generation tool in the industry to include convection rate in the recipe generator algorithm, pairing it perfectly with PYRAMAXTM’s closed-loop convection control. The integration of ECD’s recipe generator technology into BTU’s advanced re ow systems o ers manufacturers a streamlined and e ective approach to initial recipe generation for higher yield results. The pro ler will reduce non-productive time by streamlining the set-up process. RecipePro is included with new Pyramax re ow ovens that are con gured with convection control.
The Energy Pilot software saves manufacturers money whenever the oven is idle. Standby mode can save more than 25 percent. Sleep mode can be used for longer interruptions saving more than 40 percent. Long idle periods fully shut down the oven using hibernate mode. Recovery times are minimized using remote product sensors and SMEMA. Operation is fully automatic and results in an overall reduction in electrical, air and nitrogen consumption. The feature takes advantage of the Pyramax’s superior response time allowing the oven to return to ready very quickly, not disrupting product ow.
Energy Pilot and RecipePro are features of BTU’s proprietary Wincon operating system and are available to existing Pyramax users by upgrading Wincon to the latest version.
btu.com
CyberOptics Demonstrated How Its 3D AOI Maximizes ROI and Line Utilization at NEPCON China
CyberOptics® Corporation exhibited with Kasion Automation Ltd. (KAL) at NEPCON China.
CyberOptics’ demonstrated the new SQ3000TM 3D Automated Optical Inspection (AOI) system that is increasingly being adopted by customers as a best-in-class solution.
The SQ3000TM 3D AOI system maximizes ROI and line utilization with multi-view 3D sensors that capture and transmit data simultaneously, and in parallel, accelerating 3D inspection speed versus alternate technology. The proprietary Multi-Re ection Suppression (MRS) technology
Page 8 The Choice of Publication for the Electronics Industry
| JUNE 2016 ISSUE
X-ray Component Counter for the rst time in Asia along with some of its agship AXI products including: View-X 1800 (X-SCOPE 1800), X-spection 6000 and AXI-8000.
The AXI5100c is a new innovation in counting components, capable of counting the latest 03015s as well as (4) 7” or (1) 15” reels of various thicknesses. Beyond counting reels, the AXI5100c can also count components in ESD bags, storage sticks, and trays.
Even more interesting, the AXI5100c also can perform traditional X-ray inspection of electronics and counterfeit component detection, making it the obvious choice for exibility. The AXI5100c -i is a fully automated inline system that can handle loading and unloading of components using various conveyors, loaders/unloaders and even robots.
scienscope.com
Techcon Systems Released the TS9300HM Hot Melt Jet Valve at NEPCON China
Techcon Systems, a product group of OK International and a leading provider of fluid dispensing systems and products, debuted the new TS9300HM Hot Melt Jet Valve at the show and showcased its lineup of industry-leading valves.
TS5624 Disposable Path Material Diaphragm Valve dispenses low to medium viscosity uids over a wide range of shot and bead sizes, down to a fraction of a micro liter. An internal spring return makes the valves fully adaptable for use with Techcon Systems controllers. A short opening stroke provides an extremely fast and positive shut-o . The seal-less valve design o ers excellent moisture sensitive resistance and the incorporated diaphragm creates a barrier between the wetted parts and the air cylinder.
The TS5000DMP Series Auger Valve dispenses material with a rotary displacement action using a rotary feed screw principle. During operation, air pressure pushes the material from the syringe into the feed screw chamber. As the feed screw rotates, the material travels between the threads and out of the dispense tip. The feed screw is driven by the DC motor. The TS5000DMP Auger Valves incorporate a “Disposable Material Path” for single and plural component materials with short cure times.
techconsystems.com
Viscom Exhibited Powerful X-ray Inspection Lineup at NEPCON China 2016
Viscom showcased its most advanced lineup of 2-, 2,5- and 3-D inspection solutions with a focus on its unique range of cutting-edge X-ray inspection systems. From manual 3D microfocus X-ray computed tomography to fully automatic high- speed in-line 3D AXI systems, Viscom provides reliable and e cient solutions for all test gates. Intelligently integrated into the production line and
using industry 4.0 inspection data, Viscom X-ray systems are ready for the future.
Full 3D – automatic, in-line, extremely fast
Highlighting its high-speed, full 3D inspection cababilities, Viscom presented its award-winning S3088 ultra XM 3D AOI. Equipped with the Viscom high e ciency XM 3D-camera module and fast ow transport, the S3088 ultra guarantees fast and reliable inspection of even the most challenging defects, down to 03015 type components, and the higly precise height measurement of components up to 25mm.
Additionally, visitors had the chance to get a rst look at Viscom’s latest development in full 3D X-ray inspection – the all new X7058 – which was especially developed for 100 percent top- and bottom-side, high-speed 3D X-ray inspection that will be rolled-out in Asia later this year.
The world’s rst and only combined in-line 3D AXI/3D AOI system
Equipped with Viscom’s high-speed XM camera- module the X7056RS is the only combined 3D AXI/3DAXI system on the market. Equipped with powerful digital at panel detectors and X/Y stages, the new X7056RS FPD allows for even more accurate planar 3D analysis of hidden ne-pitch solder joints such as μBGA, QFNs and stacked packages (PoP), achieving an immense improvement in X-ray image quality.
High resolution X-ray CT system X8011 with Viscom Quality uplink
Viscom’s future-oriented approach to manual X-ray inspection (MXI) is presented with the X8011 PCB. In addition to advantages such as the exible adaptation to new requirements, the lengthy service life and brilliant image quality, this MXI- solution is known for its user-friendly compatibility with other inspection gates of Viscom, including solder paste inspection (SPI). Thus, all the data and results needed are available immediately. Whether it is AOI, SPI, AXI or MXI – the systems from Viscom are intelligently networked. Thus, the reasons for errors can be much better unlocked and processes can be optimized on the basis of comprehensive information.
viscom.com
From System to Solutions – ViTrox Had It All NEPCON China!
ViTrox Technologies new products – V310 3D SPI and V-One – were the highlights of the day, at NEPCON China, along with the proven V810 Mini AXI system.
ViTrox’s 3D Solder Paste Inspection (SPI) is designed for paste print inspection, which is applicable to different fields such as mobile phones, tablet PCs, computers and accessories, digital cameras, camcorders, automotive, medical, server, LED, FPC, communication products and so on. SPI is one of the most decisive procedures as it a ects the nished quality of circuit board.
ViTrox’s V310 3D SPI system inspects PCB boards up to 510mm x 505mm. It can accurately detect defects in high-speed mode. In addition, it is compatible with various types of materials, including components, printed circuit boards (PCBs) and more. The Programmable Spatial Light Modulation (PSLM) of V310 3D SPI eliminates
the mechanical operation and moving parts, greatly improving the ease of use and reliability, and reducing the maintenance costs compared to other solder paste inspection technologies available in the market. The patented D-Lighting achieves full light spectrum detectability, which aims to solve the shadow e ect and reduce noise interference during 3D measurement.
The Multi-Head Technology of the V310 3D SPI inspects solder paste with three di erent color structured lighting, which acquires multiple photos from di erent angles in order to shorten the inspection process. Furthermore, it can be connected to ViTrox’s V-One Solution that allows users to access and control the machine anywhere at anytime!
ViTrox’s V-One is the new software-based product launched by ViTrox that combines all of the previous and future ViTrox software into one suite of solutions to connect the inspection machines in SMT production lines in order to monitor their performance on a real-time basis. V-One allows users to manage factories smarter and optimize factory resources across geographical locations.
vitrox.com
The XQuik II with AccuCount for more than 99% Inventory Accuracy was shown at NEPCON China
VJ Electronix, Inc., the leader in rework technologies and global provider of advanced X-ray inspection systems, demonstrated the improved Micra system, XQuik II with AccuCount Technology and Summit II.
The popular Micra is designed for rework of smaller, high performance components, such as Chip Scale Packages (CSP), Package on Package (PoP) and Micro Passives (01005). The enhanced Micra provides a larger 35 mm alignment eld of view, expanding its range of applications into more automotive, medical and military/aerospace products.
The revolutionary XQuik II with AccuCount Technology is helping manufacturers around the world keep accurate inventory of their component reels. The XQuik system automatically counts components as small as 01005 with better than 99 percent accuracy. The process takes only seconds, and requires no programming. The new XQuik II handles reels from 7 to 15”.
The new Summit II is the latest semi-automated rework system. Improved ergonomics combined with next-generation controls and proven heating technology provide the greatest performance and exability. Summit II features a smaller footprint, yet larger board capacity with easy to adjust board support xtures. Enhanced SierraMate software takes the popular user-friendly operation to the next level with a simple icon driven GUI and unmatched exibility through easily customized operation sequences.
vjelectronix.com
nepconchina2016 26-28th april
NEPCON China 2016 AWARDS
EM Asia Awards
BTU and ECD Win the EM Asia Innovation Award for the New Recipe Pro
BTU International, Inc., a leading supplier of advanced thermal processing equipment for the electronics manufacturing and alternative energy markets, announces that it has been awarded a 2016 EM Asia Innovation Award in the category of Software – Process Control for its RecipePro recipe generator software. The award was presented to the company during an April 27, 2016, ceremony at the Shanghai World Expo Exhibition & Convention Center during NEPCON China. The new Recipe Pro recipe generator software was jointly developed with Electronic Controls Design Inc. (ECD).
btu.com
Data I/O Sweeps Industry Awards with Its LumenXTM Programming Technology
Data I/O Corporation, the leading global provider of advanced programming and IP management solutions for ash, ash-memory based intelligent devices and microcontrollers, announces that it received a 2016 EM Asia Innovation Award in the category of Programming for the new LumenXTM programming technology. The EM Asia Innovation Award marks Data I/O’s fourth award for the LumenX since its 2015 introduction.
dataio.com/LumenX.
KYZEN Wins Third Consecutive Award for AQUANOX® A8820 Advanced Aqueous Stencil Cleaner
KYZEN announces that it has been awarded the 2016 EM Asia Innovation Award in the category of Cleaning Materials for its AQUANOX® A8820 Advanced Aqueous Stencil Cleaner. The award
was presented to the company on April 26, 2016 at the Shanghai World Expo Exhibition & Convention Center during NEPCON China.
kyzen.com
MIRTEC’S MV-6 OMNI 3D AOI MACHINE
“TAKES ASIA BY STORM” WINNING TWO PRESTIGIOUS AWARDS
MIRTEC, “The Global Leader in Inspection Technology,” is pleased to announce that it was awarded the 2016 EM Asia Innovation Award in the category of Inspection & Testing – AOI for its MV-6 OMNI 3D AOI system. The award was presented to the company during a ceremony that took place April 26, 2016 at the Shanghai World Expo Exhibition & Convention Center during NEPCON China. MIRTEC’s MV-6 OMNI also earned the top score in the AOI category, resulting in an SMT China Vision Excellence Award.
mirtec.com
TRI Selected as Best Supplier by EM Asia Readers
Test Research, Inc. (TRI) is proud to announce it has been recognized as the Best Supplier of the Year by readers of EM Asia, the leading industry magazine in East Asia. VP of sales Jim Lin received the award at a ceremony held during NEPCON China 2016 and commented on the opportunity: “We are excited that the industry continues to recognize TRI’s commitment to our customers and we will continue to deliver the most advanced PCBA test and inspection solutions with outstanding service and support”.
tri.com.tw
SMTA Awards
SMTA China Announces Winners of the 2016 Annual Awards
SMTA China held its annual awards presentation at the SMTA China Annual Award Ceremony, which took place on Tuesday, April 26, 2016 at the Shanghai World Expo Exhibition & Convention Center.
Lin Dong, Section Manager, SMT Engineering of Artesyn Embedded Technologies, was named Officer of the Year.
Lin Dong has provided a great support for the SMTA China Conference for many years, he has been the Conference Chairman of Technology Conference for years.
Yunhong Yu, ECP Application Manager- ALTEC Asia Paci c of Air Liquide (China) Holding Co., Ltd. was awarded Individual Member of the Year.
Yunhong Yu has been a very active member and provided a full support to SMTA China conference and has been the Conference Chairman of SMTA China South Vendor Conference.
Manpo Su, General Secretary of Guangdong Province SMT Committee, was awarded Advisor of the Year.
Manpo Su and his committee has been a great partner to SMTA China over the years and helped to link closely with SMTA China and the local Chinese SMT Committees.
Megan Wendling, President of MW Associate, was named Councilor of the Year.
Megan has provided much support over the years to all events including conferences for SMTA China and has solicited sponsors to SMTA China.
Kasion Automation Limited was named Corporate Member of the Year for its sponsorship of the SMTA China.
Kasion has joined SMTA as International
Corporate Member for 16 years, and provided
a great sponsorship to SMTA China and events ... including conferences, golf tournament. Many
complimentary supports in administration, design,
and organization for the conferences and training
of SMTA China for years.
Reed Exhibitions (China) Ltd., Shanghai Branch was awarded Partner Sponsor of the Year.
Reed Exhibitions has sponsored SMTA China
Conferences and Meetings in conjunction with
the NEPCON shows at Shanghai and Shenzhen ... for years. Reed is one of the premium sponsors
of SMTA China to date.
Kyzen Corporation was named Member Sponsor of the Year.
Kyzen has provided a great sponsorship to SMTA China and events including conferences, golf tournament, with many complimentary supports in teaching and organization for the conferences and training of SMTA China for many years.
SMT China Magazine was named Media Sponsor of the Year.
SMT China Magazine has provided a big support in the SMTA China Conference Program and promote the technology conferences, vendor conferences, training courses, annual reception and dinner as well as annual golf tournament sponsorship with the o cial Nepcon show daily publications.
Page10 TheChoiceofPublicationfortheElectronicsIndustry
| JUNE2016ISSUE
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Interview with Stuart Hendry, Evolvi SMT Limited
by SMT today editor
director
spotlight
Established in 2013, Evolvi SMT Limited provide various equipment solutions to their customers based on their limitation, whether it’s footprint, budget or a speci c equipment manufacturer’s con guration. This allows the customer to choose the solution that best meets their requirements.
We recently caught up with Stuart Hendry, who took over as Managing Director in December 2015 to expand on the bene ts and o erings of Evolvi.
Q. What Financing options can Evolvi o er Clients?
A. We believe that your equipment finance agreement should t your business requirements. At Evolvi we o er di erent types of equipment finance that can be tailored to you, plus the services of a specialist equipment nance house. They’ll make sure your bespoke deal adds up to exactly what you need. Whether you want to own your used equipment at the end of the deal, just lease it, or keep your options open. Evolvi have an agreement type to suit. We o er exible, a ordable nance solutions, typically using the asset being acquired as the only security, via higher purchase, nance lease or operating lease.
Q. Are there any other options o ered to customers, who for example have redundant assets that are not often sought after in the market place, to help generate cash for their business.
A. Evolvi o ers customers the opportunity to dispose of their surplus equipment through their multi-channel global marketing platform. At Evolvi SMT Auctions we mass market and conduct European focused online auctions for well known respected buyers speci cally in the electronic manufacturing and assembly industry.
We are committed to using best practices to ensure that our sellers get proper compensation for their excess equipment while also providing our buyers with the necessary con dence that the equipment is completely and accurately represented to them. Our Auction Service o ers a complete solution of Project Management, Equipment Assessment, Accurate Equipment Valuation, Online Auction Preparation and nally Invoicing and Payment Collection.
Excellent, thank you very much for your time Stuart, and we wish you and the Evolvi SMT Team a very successful future.
evolvismt.com
Q. Stuart, rstly congratulations on your appointment. Can you give our readers an insight into your background within the Industry?
A. I have 30 years’ experience within the EMS, Defence and Diagnostic Healthcare industries encapsulating: Manufacturing, Engineering, Senior Management and Business Improvement with a Lean/Six Sigma focus. I Worked for one of the leading EMS providers in the UK for 16 years within a high volume – low mix and high mix – low volume environments across the Aerospace and Defence, Automotive and Medical sectors.
Q. What are the bene ts of buying and selling used SMT Equipment from and to Evolvi?
A. Evolvi understand that not all equipment is purchased on price alone. The added value of what a supplier o ers to a customer is just as important. Our aim is to not only match equipment requirements but to excel in providing on-going continual customer care, outstanding service agreements.
We are continually identifying equipment suitable for our customers and source the best options available from our global network of partners.
When selling your surplus equipment, Evolvi provide a quick and hassle free service, o ering the best price for your used assets.
We can o er our customers unique deals only available to Evolvi due to our business model and be assured that you will receive the best price for your items.
Our team have many years’ experience in the electronics industry and a massive customer base that we talk to regularly through multiple communication channels.
Our Marketing Division deliver the best exposure to a global audience, ensuring you reach the right people at the right time.
Q. Can you tell us a bit about Evolvi’s Brokering Services?
A. When you sell your equipment through Evolvi, you can be assured that you have the most e ective route to market and exposure. As already mentioned, we have many years experience in the electronics industry and a massive customer base that we talk to regularly through multiple communication channels.
We present your equipment at its best to gain you maximum returns. Our team of fully quali ed engineers can decommission and transport your equipment to the Evolvi storage centre where it will be evaluated and made ready for presentation, photographed and video’d to support the marketing campaigns.
At Evolvi, be assured that you will receive competitive commission rates with the bene t of larger returns on brokered equipment
Page 12 The Choice of Publication for the Electronics Industry
| JUNE 2016 ISSUE
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TECHNOLOGY TODAY FEATURE
CONFORMAL COATING OVER NO CLEAN FLUX
By Karl Seelig & Timothy O’Neill, AIM, Cranston, Rhode Island. USA.
Introduction. As the proliferation of modern day electronics continues to drive miniaturization and functionality, electronic designers/ assemblers face the issue of environmental exposure and uncommon applications never previously contemplated.
Epoxies – Usually two-part systems
Acrylated Urethane – UV Curable Urethane
All of the samples tested passed IPC SIR testing without issue. An example of the data generated found below:
PASS-FAIL CRITERIA
• IPCJ-STD-004B§3.4.1.4.1
• Allmeasurementsonalltestpatternsshallbe exceed the 100 MΩ
• No evidence electrochemical migration that reduces conductor spacing by more than 20%.
• Nocorrosionoftheconductors.
TEST RESULTS
1. Test data, chart attached, pass
2. Presence of dendrites: No
3. Maximum percent reduction of spacing: 0%
4. Presence of discoloration between conductors: No
5. Presence of water spots: No
6. Presence of subsurface metal migration: No
Original test data available upon request.
Result Charts (1-3)
This reality, coupled with the goal of reducing the environmental and health implications of the production and disposal of these devices, has forced manufacturers to reconsider the materials used in production.
Furthermore, the need to increase package density and reduce costs has led to the rapid deployment of leadless packages such as QFN, POP, LGA, and Micro-BGA. In many cases, the manufacturers of these devices will recommend the use of no clean uxes due to concerns over the ability to consistently remove ux residues from under and around these devices.
These concerns, along with the need to implement a tin whisker mitigation strategy and/ or increase environmental tolerance, have led to the conundrum of applying conformal coating over no clean residues.
The AIM Research & Development team has united with OEM electronics and conformal coating manufacturers in an attempt to characterize the di erent coating technologies currently available. In this study, various coating materials were tested with different chemistries of no clean fluxes. Results demonstrate possible combinations meeting the mission pro le of the assembly with consideration for the assemblers’ capabilities and cost objectives.
Conformal coating of PCBs has garnered serious attention in all phases of PCB design and manufacturing. Manufacturers and Engineers industry-wide are exploring the capabilities, costs, and limitations of this technique. The driving factor being the deployment of electronics into more diverse and harsh environments as the demand for functionality and interoperability grows. These systems are being introduced to conditions that would have been considered unsuitable for electronics a short time ago, including condensing environments and dust environments. Some of the known bene ts of coating include;
• Reducing entrapped surface contamination to contact power or ground areas
• Tinwhiskermitigation
Having engaged multiple conformal coating manufacturers, there is a common recommendation for the application of conformal coating; that is that the substrate be cleaned prior to application, regardless of the type of coating to be applied. These same manufacturers will also admit that many of their customers are coating over no clean ux residues for a variety of reasons. The most common being;
• Costofcleaning
• Throughputrequirements
• Incomplete removal of ionic contamination under and around low-stando devices
• Tinwhiskermitigation
Analyzing nal working environment is crucial to a successful outcome and should be the rst consideration in determining the appropriate assembly process. One should determine if applying coating will a) achieve the desired outcome b) be practical given the nature of the assembly and the assemblers capabilities. Assuming coating is appropriate, the materials to be used need to be vetted.
In this study, we will address the ndings of an in-depth analysis of various types of conformal coatings and how they perform in combination with a variety of no clean ux residues.
The following industry test standards were applied:
• IPC J-Std-004 SIR Testing
• IPC CC-830 - Quali cation and Performance of Electrical Insulating Compound for Printed Wiring Assemblies
• ASTM – D3359 - Standard Test Methods for Measuring Adhesion by Tape Test
The three standards applied to this study will determine the SIR values and adhesion properties of each material in combination. These gures were compared with supplier provided data on the individual materials to determine if characteristics were measurably enhanced or degraded when combined. The classes of conformal coating materials tested are outlined below.
Urethanes – Cure through cross-linking
Silicones – Cure through moisture cross-linking
– Control D1 – Control C1 – Control C1 – Control A1
– Control D2 – Control C2 – Control B2 – Control A2
– Paste 54/L UV D1 – Paste 54/L UV C1 – Paste 54/L UV B1 – Paste 54/ L UV A1
– Paste 54/L UV D2 – Paste 54/L UV C2 – Paste 54/L UV B2 – Paste 54/ L UV A2
– Paste 54/L UV D3 – Paste 54/L UV C3 – Paste
Acrylics – Thermoplastics dissolved in solvents: no cross-linking
Chart 1 – “L” UV Cure Coated, “Paste 54” (Sn-Pb), “Control”
Page 14 The Choice of Publication for the Electronics Industry
| JUNE 2016 ISSUE
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TECHNOLOGY TODAY FEATURE
feature continued...
Chart 2 – “H” UV Cure Coated, “Paste 54” (SAC305), Control
54/L UV B3 – Paste 54/ L UV A3
– Control D1 – Control C1 – Control C1 – Control A1 – Control D2 – Control C2 – Control B2 – Control A2 – Paste 54/H UV/ D1 – Paste 54/H UV/ C1
– Paste 54/H UV/ B1 – Paste 54/H UV/A1 – Paste 54/H UV/D2 – Paste 54/H UV/C2 – Paste 54/H UV/B2
– Paste 43/H UV/A2 – Paste 54/H UV/D3 – Paste 54/H UV/C3 – Paste 54/H UV/B3 – Paste54/H UV/A3
– Control D1 – Control C1 – Control C1 – Control A1 – Control D2 – Control C2 – Control B2 – Control A2 – Paste 54/H UV/ D1 – Paste 54/H UV/ C1
– Paste 54/H UV/ B1 – Paste 54/H UV/A1 – Paste 54/H UV/D2 – Paste 54/H UV/C2 – Paste 54/H UV/B2
– Paste 43/H UV/A2 – Paste 54/H UV/D3 – Paste 54/H UV/C3 – Paste 54/H UV/B3 – Paste54/H UV/A3
Adhesion testing/thermal shock testing was originally conducted on Practical Component SABER Test Assemblies; however after multiple tests it was determined that the required data could be collected using standard B-24 test coupons. In addition to a considerable cost savings, it eliminated variables that could have clouded the results including the presence of ionics, mold release agents and coating thickness variability.
The ndings of the adhesion testing yielded some favorable and some unexpected results. The balance of this work focuses on solder paste. We did not test wire solder residues and all liquid uxes where the conformal coating wet and adhered to the substrate at the time of coating/ curing passed all subsequent tests.
Initial testing of thermal shock at -60°C - +125°C showed gross delamination. Initially, it was
thought the failure was due to movement of the flux residue having softened at 125°C. Further examination revealed that there was a cohesive failure of the ux residue, wherein the ux remained rmly adhered to the PCB substrate and to the coating, but failed internally (photo 3). This phenomenon was present on all coatings in varying degrees (other than silicone). In general, UV materials performed the worst, with solvent- based acrylics better and silicones the best, with no delamination. A failure was considered any evidence of delamination. It was not determined if delaminated coating that remained contiguous was still e ective in protecting the underlying substrate.
Ultimately, we found the modulus of the coating is directly correlated to cold temperature failure. The CTE mismatch of the residue and a high modulus coating were enough to fracture the cold hardened ux residue. Flux medium used in solder paste is typically a resin-based material and after re ow, the residue is hard. The colder the environment is, the harder the residue. To test this theory, we varied the residue and the coatings using harder and softer materials. UV curable silicone having the lowest modulus of the materials tested and UV cure urethane the highest. We also tested a paste that is not resin based with residue that is waxy, rather than hard. As depicted below, reducing the modulus of either the coating or the residue eliminated the delamination failure.
We also noted that solvent-based acrylic coatings outperformed UV cured urethane materials although it was product speci c. It is believed that the solvent would facilitate a more intimate bond between the residue and the coating lessening the adverse e ect of the CTE.
We went a step further to determine what the lowest temperature a resin based no clean paste and acrylic or acrylate/urethane coating can withstand before su ering delamination. The results of these tests were scattered, but none of the material sets were capable of withstanding more than -35°C for more than 10 cycles.
With this information, it would seem the simple solution to this problem would be to incorporate a softer residue solder paste to remedy the delamination issue. Unfortunately, there is a signi cant impact to the SIR characteristics as detailed below in Figure 1.
The results indicated that the silicon did not delaminate. Delamination is easy to see in the test as shown below. The following pro le was used.
Figure 2 – Results: 1 to 5 (worst to best)
However if the solder paste is a low/no residue nitrogen re ow solder paste delamination does not occur.
Figure 3 – Pro le
Figure 4 – Pre Shock
The following are a series of photographs that identify the hard ux issue with delamination of a harder urethane coating.
Chart 3 – “H” UV Cure Coated, “Paste 54” (Sn-Pb), Control
Figure 1 – Moisture Absorption After Conformal Coat
Figure 5 – Paste 55 Post T Shock Delamination
Figure 6 – Paste 16 (low/no residue) Pre T Shock
Page 16 The Choice of Publication for the Electronics Industry
| JUNE 2016 ISSUE
Figure 7. Paste 16 Post T Shock/No defects
Photo 5 – Close up of the above
Figure 10 – Black Light/Good Adhesion
Conformal coatings are not hermetic with all the materials tested having varying degrees of moisture vapor transmission. In this case,
Photo 2 – Delamination lifting o board
Photo 6 – Close up of the above
Figure 11 – Wight Light/Good Adhesion
“We went a step further to determine what the lowest temperature a resin based no clean paste and acrylic or acrylate/urethane coating can withstand before suffering delamination. The results of these tests were scattered, but none of the material sets were capable of withstanding more than -35°C for more than 10 cycles.”
Conclusion. This writing is a consolidation of hundreds of tests and material combinations. The matrix of residues and available coatings would be too large to contemplate. The data has been edited to present key ndings of collected information and provide practical guidance for engineers considering deploying this technique for their assemblies.
Based on our ndings, we have concluded that conformal coatings can safely be used over no clean ux chemistry for many types of assemblies. It is imperative that compatibility testing be performed to ensure the coating provides the intended protection and meets the mission pro le of the assembly.
The incorporation of low stando devices and the ability to completely remove water soluble organic residues is driving more assemblers to consider a no clean process. The risk assessment of water soluble versus no clean in these applications consistently favors no clean. The cost savings in decommissioning the wash process and equipment is another major reason for migrating to no clean chemistries.
Finally, as conformal coating continues to be the only accepted practice for tin whisker mitigation, along with the looming expiration of the RoHS exemption, we predict no clean chemistries and the subsequent coating of the resulting residues will become increasingly prevalent over time.
aimsolder.com
Photo 1 – Delaminated after thermal shock testing
whereas moisture enters the coating, the softer residue solder paste absorbs the moisture and creates a “pressure cooker” of corrosion and electrical failures (shown in gure 9).
Pictured below in gure 8 are SIR test results showing the beginnings of dendrites. These were run in 85°C/85Rh. SIR testing was also run at 40°C and 90 Rh. This test showed less failures compared to the 85°C/ 85Rh.
The below picture is of a comb pattern that was run at 85°C/85Rh. The dendrites are starting
to grow.
Adhesion to board and ux residues can also
Figure 9 – Comb Pattern w/ Dendrites
be determined by using a crosshatch cut and applying tape to check adhesion as shown in gure (s) 10 & 11.
Photo 3 – The crystal ux residue left on the board
Figure 8 – IPC 2.6.3.7 SIR Test (paste material coated with conformal coating).
Photo 4 – Crystal ux residue stuck to the coating
TECHNOLOGY TODAY FEATURE
Partnerships Are Just as Important as Technology at Spinnaker Contract Manufacturing
By Carlos Ferreira, Process Technician, SMT, Spinnaker Contract Manufacturing
Spinnaker Contract Manufacturing, Inc. is a family-owned CM that o ers a wide range of services while providing best-in-class quality, leadership and exibility.
A leading, New England-based contract manufacturer, Spinnaker Contract Manufacturing, Inc. is family-owned since 1976 and based in Tilton, NH. The company o ers a full range of services to meet product assembly needs. Services include turnkey manufacturing, PCB assembly (PCBA), custom wiring harness assemblies, mechanical assembly and a full range of test solutions. Its main focus is to partner with customers in their quest for pro table growth in an ever-changing economy. This is accomplished through close communication and responsive customer service.
With more than 40 years of experience in electronics manufacturing services, products and technology are important to Spinnaker Contract Manufacturing. Just as important are the partnerships behind the products and technologies. The company strives to create and cultivate loyal, long-term relationships with both customers and partners. Its mission is to get the job right the rst time. To do so, Spinnaker works with a diverse customer base on projects ranging from material procurement, cable and wire harness production, and printed circuit board population, to full electromechanical assemblies and box builds. From prototype to full production, its professional team fully supports every stage of a project’s development.
The company also works with technologically- advanced partners to ensure that it is using the best systems for its process. Spinnaker exceeds expectation by investing in people, tools, technology and software. When choosing partners, Spinnaker expects its partners to do the same. Therefore, it looks not just at high-quality machines but also at the companies themselves. Kurtz Ersa North America has a mentality similar to Spinnaker’s, which played a key role in the reason that Spinnaker chose Ersa’s product. Additionally, like Spinnaker’s, Ersa’s technology is designed to last for the long term, meeting challenges into the future, and the company’s service is excellent.
Spinnaker’s 38,400 sq ft facility was built to provide a state-of-the-art building designed around work ow for customers. The company continuously evaluates and upgrades its equipment to deliver better services and prices to customers. “Our contract manufacturing solutions start with the right facility, grow with the right equipment and deliver with the right team,” said President Guy Nickerson. “That is Spinnaker’s facility and equipment advantage.”
Spinnaker’s goal is simple: exceed the expectations of customers. It provides unique flexibility to staff and equip each customer requirement, and supports various levels of assembly, technology, volume, mix, material strategy, and agency requirements. Spinnaker is dedicated to providing customized levels of support to the growing needs of its customers.
“At Spinnaker, we work hard on our flexibility, teamwork and state-of-the-art automation. We are an ISO 13485 and 9001:2008 certified company with outstanding procedures, continuous on-time delivery and lean manufacturing standards. Our automation helps to assure competitive
pricing and our service- oriented team builds solutions to achieve customers’ goals,” said Nickerson.
Spinnaker prides itself on quality and keeping current with numerous certi cations to be best prepared to meet customers’ needs. Currently, the company is certi ed in ISO 13485, 9001: 2008, IPC 610 Class 1/2/3, IPC 620 Class 1/2/3, ITAR, UL, CSA and RoHS/lead-free.
Spinnaker purchased the VERSAFLOW 3/45 selective soldering system from Kurtz Ersa North America to help increase processing speed and allow the production process
to run more e ciently.
Spinnaker purchased a VERSAFLOW 3/45 selective soldering system in December 2015. Ersa helped the company get the system up and running quickly. Nickerson said operators already are noticing a signi cant speed improvement, and that he expects that soon spinnaker will be running processes at 3-5 minutes vs. 20 minutes. Additionally, he commented at the VERSAFLOW makes the production process run so much more smoothly.
VERSAFLOW 3/45 is the industry’s most widely used in-line selective soldering platform and is the most repeatable system on the market. It also is the rst in-line selective soldering machine with dual track transport, and features the highest exibility and throughput that can be realized
Spinnaker believes that teamwork is essential not only for the company’s success but also for the employees’ enrichment. Because of that, the company hosts a daily 9 a.m. meeting. This allows every member of the team to be involved in each step and to work together to provide the best services possible.
Page18 TheChoiceofPublicationfortheElectronicsIndustry
| JUNE2016ISSUE
Ultimate Selective & Reflow Ersa VERSAFLOW 4/55
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Product change without loss in production time with the multiwave process
Parallel process through separation of fluxing, preheating and soldering cycle
Mini-wave soldering for high flexibility or multiwave soldering for high volume applications
Dual pot Y/Z variable, maximum PCB size 20” x 20”
Excellent heat transfer with the most varied board assemblies
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TECHNOLOGY TODAY FEATURE
feature continued...
The VERSAFLOW 3/45 has been up and running since December 2015. The Spinnaker team of Tricia Harmon, Theresa Green, Carlos Ferreira & Guy Nickerson says that it is easy to operate and that Ersa has provided quick, comprehensive service whenever it has been needed.
with the smallest possible required space. To satisfy all demands in regards to exibility, the third generation of Ersa’s VERSAFLOW selective soldering systems is based on a modular platform. Depending on the application and on the throughput requirements called for, additional ux, preheat and solder modules can be integrated into the system. In the maximum con guration level, the system can operate with up to three solder modules, and each of these modules can again be con gured with two mini-wave solder baths. In total, up to 6 mini-wave solder bath can be installed in a system, and each solder module can be preceded by a preheat unit. Additional features include high-end selective soldering system to integrate into in-line manufacturing concepts, mini-wave soldering for high exibility or multi-wave soldering for high-volume applications, product change without loss in production time with the multi-wave process, and parallel process through separation of uxing, preheating and soldering cycle. Additionally, it has up to four ux spray heads, a exible system con guration, CAD-Assistant for offline programming. It is ideal for linking to manual workstations or peripheral equipment, provides secure process control with monitoring of all relevant processes, and o ers a link for traceability systems for process control.
Ersa’s VERSAFLOW system was purchased to help Spinnaker provide strong selective solder capability across numerous markets. As a leading electronics contract manufacturer, the company is proud to serve a broad range of clients. “Our focus is to provide electronics manufacturing services to customers whose products are too complex for smaller contract manufacturers, but whose volume requirements do not interest large-scale electronic manufacturing service providers and/
or those that need greater collaboration during the early stages of a new product introduction,” added Nickerson.
As new technology continues to develop globally, Spinnaker evolves to meet its customers’ needs, especially in the areas of dynamic production runs, new production introductions, low-cost, higher quality standards and solutions, mixed-technology assemblies, zero defect products, dock-to-stock logistics, and quality improvement and design for manufacturability.
Spinnaker specializes in contract electronics manufacturing services in new product introduction, testing, and complex projects in low to medium volumes for companies operating in a wide variety of high-technology and high- reliability market sectors including the following:
• RF Microwave Assemblies
• Telecommunications
• Life Sciences
• Defense & Homeland Security • Instrumentation
• Semiconductor
• Industrial Equipment • Medical
• Aerospace
In order to be successful in these markets, the company must constantly evaluate its list of fundamental services by adapting to the rapid shifts in technology and industry requirements. Nickerson said that Spinnaker’s role is to focus on the manufacturing so that customers can focus on product development and business growth.
He added, “Our core competency is electronics contract man- ufacturing and, with some of the fastest equipment in New England, our technology and team get customers’ product to market faster. Our commitment to quality ensures the highest reliability.”
Services o ered include PCB assembly, cable and harness assembly, electromechanical assembly, materials and logistics, test solutions, flying probe, and new product introduction (NPI). Additionally, Kanban relationships, large capital requirements, quality product and test are all present at Spinnaker. The company has the tools to manage nal process in a lean environment with great exibility.
Whether customers have a new product introduction, quick-turn requirement, or want to completely outsource a product utilizing our turnkey service, we have the expertise and resources to respond,” concluded Nickerson. “We’re only as strong as our partnerships and, with Ersa, we’re proud to say that we’re rock solid and have every intention of continuing on that path.”
spinnakercontract.com
Page 20 The Choice of Publication for the Electronics Industry
| JUNE 2016 ISSUE
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TECHNOLOGY TODAY FEATURE
Advanced medical technology and robotic soldering: What are the requirements of medical electronics to support doctors?
By Bjorn Dahle, President, KIC Thermal
Medical devices require exceedingly high quality and reliability due to their roles in prolonging human lives. Such devices are designed from specialty components and materials not typically seen in consumer electronics. Soldering to these components, which may be exceedingly small, made of exotic materials or that cannot tolerate ux presents a unique set of challenges often only suited to advanced soldering processes.
are densely lined and mounted, making it almost impossible for hand soldering. Furthermore, medical device soldering is challenging because of the special metals involved.
Normal lead-free solder alloy has been standardized as a composition of tin, silver and copper. In the case of medical devices, however, the ratio of gold and silver is raised to impart special qualities such as strength and corrosion resistance. Needless to say, if the composition changes, it will impact soldering parameters such as temperature, wetting and forming. Meanwhile, the cost of solder alloy becomes expensive. Unless appropriate soldering processes are considered for special metals, the possibility of defect, failure and production costs are all increased.
Demands and requirements are varied in medical electronics soldering as previously described. To satisfy the diversity, manufacturers, who seek the most exible and robust solutions, use robotic soldering. Robots, which excel at high- precision, repetitive tasks, are able to produce a consistent quality.
The importance of soldering in medical electronics
Health and medical treatments are advancing on a global scale. The life-sciences, medical and healthcare markets are constantly expanding due to technological progress and an aging global baby boom population. New devices are profoundly in uencing human lives. These devices must be designed, developed and manufactured with the utmost care to ensure longevity and readability, especially in the most critical applications.
Many medical devices are becoming increasingly electronic in nature such as MRI and CT scanning equipment, medical endoscope, diagnostic equipment such as sphygmomanometers, and others. Medical devices are now considered highly quali ed, reliable electronic products.
Designing and manufacturing these devices is sophisticated, requiring more specialized knowledge and experience to achieve stability and reliability of such electronics. One major cause of electronic device failure is poor solder joints between the components and substrate. Inappropriate soldering tends to cause such
failures and disconnections. Thus, to provide reliable and accurate medical tools, quali ed soldering is critical.
The nature of medical devices: Solutions with robotic and soldering knowledge
Soldering in medical devices can be broadly classi ed into two categories, both of which have stricter quality requirements than industrial and consumer electronics. The rst, large diagnostic equipment such as MRI and CT scanners cost hundreds of thousands to millions of dollars. These devices contain extremely expensive PCBs and components due to their uncommon designs. Extremely high soldering quality is required and production quantities may be small. Therefore, as the demand for high quality grows, soldering operation is shifting from human to robotics.
The second category consists of medical devices that are in contact with or inserted into the human body such as pacemakers, catheters and gastroscopies. A large number of devices are distributed in the market and such products are small and precise. As a consequence, micro, ne or thin PCBs and components are used for production. The exceedingly small components
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TECHNOLOGY TODAY FEATURE
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Cavitation e ect from ultrasonic sound waves
The method of laser also allows accurate soldering in narrow spaces without physical contact. Conventional contact soldering with tips is applicable for high thermal mass and for mass production. An ultrasonic method enables soldering without acid ux. Due to ux’s acidic activator, its usage in medical devices frequently is avoided especially if it will be inserted into the human body. Therefore, ultrasonic soldering, without the necessity of ux application, has been gaining attention in the industry.
There are a limited number of operators with the skills to satisfy the strict requirements described above, and educating these experts is time consuming and expensive. As the skill of outstanding operators can be converted into robots, robotic soldering is seen as an e ective manufacturing process, and its application among medical electronics manufacturers has become increasingly widespread.
Cavitation effect from ultrasonic sound waves
Soldering to Aluminum (SEM x6K)
When ultrasonic vibrations are applied to a liquid, small bubble-shaped cavities are produced due to amplitude pressure di erences. This phenomenon is called “cavitation.” The cavities are collapsed by atmospheric pressure, generating a large amount of energy. Ultrasonic soldering uses the momentary energy produced by cavitation to remove oxides on material surface.
In an ultrasonic soldering system, soldering is done with a heated iron tip that emits ultrasonic vibrations of 60 KHz. The ultrasonic waves generated from the oscillator are transferred to the soldering tip via a horn. The cavitation e ect of the ultrasonic waves produces vacuum cavities (bubbles) at the interface of the substrate and the molten solder.
Recent RoHS directives and environmental regulations have resulted in the reduced use of ux or halogen, a material containing strong acids. The reaction layer (di usion layer) formed during ordinary soldering also is formed in ultrasonic soldering after removing the oxide surface using the cavitation e ect.
Global medical electronics becomes a bigger market
In terms of medical equipment, the United States market is more advanced than most. The majority of U.S. manufacturers produce large medical measurement devices, while general equipment is manufactured in factories in Puerto Rico, Dominica and other Caribbean countries. Products for Asian markets often are produced in Singapore.
On the other hand, outstanding medical electronics manufacturers can be found in Europe and Japan, which produce globally. Japan Unix is the global leader in robotic soldering with international sales exceeding 50%.
Japan Unix invests in world-class partners and soldering education
Process development and technical support are critical for robotic soldering. Japan Unix has established an extensive network of global partnerships to provide technical and sales support. Japan Unix invests heavily in these people and organizations to develop skillful experts for customers to rely upon for a high level of soldering support almost anywhere. Japan Unix works hard so its customers can enjoy world-class robotic soldering technology and a reputation of strengthening manufacturing competitiveness.
Wire-shaped products, such as catheters, are di cult to x the position during operation, making them hard to solder. Japan Unix has established experts dedicated to developing special xtures (jigs) for robotic soldering. The experts derive the best solutions from past or similar cases, and design xtures that maximize productivity and robotic capability.
Japan Unix has established a soldering school to educate skillful engineers and soldering technicians that scienti cally analyze soldering results. Additionally, the company has been appointed as the exclusive partner of IPC, the global standard for the manufacturing industry in Japan. IPC develops specialized standards for medical electronics due to its uncommon requirements. As a result, Japan Unix receives daily soldering sample requests from all over world, while meanwhile the company is working to maintain and expand “global standards.”
japanunix.com
Page 24 The Choice of Publication for the Electronics Industry
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An example of ux-loss soldering
Ultrasonic Soldering Controller
Principles of ultrasonic soldering without ux
Separated condition Melted solder & Oxygen binding between cavitation phenomenon solder & glass atoms
New soldering robots debut: Quick to launch, anywhere, easy to use
Principles of ultrasonic soldering without ux (Reference: Fundamental Soldering Technologies Vol.3: Jointing to non-metals without ux. The new future bought to you by ultrasonic)
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Relyon Plasma Treatment Systems available from Intertronics
Intertronics have recently announced a new sales partnership with plasma treatment company Relyon Plasma GmbH which brings their advanced technology within reach of UK manufacturers.
Explained Intertronics M.D. Peter Swanson: “Plasma surface treatment can be a very e ective way to activate a surface in order to prepare it for bonding or printing, enabling improved wetting and adhesion. We are delighted to add Relyon products and technologies to our portfolio where they augment our o erings in adhesives, protective coatings and the equipment needed to apply them.”
Relyon plasma surface treatment can improve adhesion and wetting on difficult to bond plastics like polyethylene, polypropylene and other polyole ns. It is both highly e cient and environmentally friendly, does not a ect the bulk properties of the treated part and does not mark or discolour the treated surface.
Plasma treatment offers advantages in industries such as medical devices, automotive, electronics, consumer goods, food, cosmetics and pharmaceuticals. It can be incorporated into production using manual, semi or fully automated equipment. In addition to surface activation, there are potential uses in sterilisation, reduction of volatile organic compounds, improvement of powder wetting, and oxide reduction. The technique typically uses atmospheric air, but is capable of using other gases if needed.
intertronics.co.uk/plasma
Innovative Solar, Inc. Debuts Fully Compliant 690.12 Rapid Shutdown Systems
Innovative Solar, Inc., (ISI) the most innovative solar design team in the solar power industry, introduces Rapid Shutdown with Capacitor Discharge Systems, fully 690.12 compliant and requiring no modi cations to the inverter.
After having identi ed a need for a fully compliant rapid shutdown system for string inverters in the residential and commercial market, ISI introduced the Rapid Shutdown with Capacitor Discharge System. It is available in two and four channels, and can support up to eight strings. It operates with all grid-tied inverters and will accommodate grounded and ungrounded systems.
“This is a quality safety product that is installer friendly,” commented Kevin Afshar, Head of Business Development at ISI. “It requires no maintenance, is inverter agnostic, and has a 10 year warranty.”
InnovativeSolarInc.com.
Microtronic GmbH Installs New Sonix ECHO at Demo Lab in Munich
Microtronic GmbH, a leading sales specialist of microelectronics, is pleased to announce that it has installed the latest version of the Sonix ECHO at its demo lab in Munich.
Ernst J. M. Eggelaar, President of Microtronic, commented, “We are thrilled to present the latest developments and features of the Sonix ECHO to our customers. The system includes many cutting-edge features.”
The Sonix ECHOTM is an industry-leading scanning acoustic microscope that provides a universal inspection tool for packaged semiconductor development, production and failure analysis. With the ability to detect air defects as thin 0.05 micron and spatially resolve defects down to 5 microns, the ECHO is perfect for MEMS, bonded wafers, bump detection, stacked die (3D packaging) inspection, complex ip chip inspection and more traditional plastic packages.
With 35 years’ experience, Microtronic is the microelectronics leader in Europe and offers a wide range of products and services to the microelectronics industries. The company o ers regular training courses on various topics through in-house training or can arrange for specific employee training courses on request to suit specific needs. For more information about Microtronic or to schedule a demonstration, visit
microtronic.de
Page26 TheChoiceofPublicationfortheElectronicsIndustry
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The future of X-ray image resolution, reliability and performance
Nordson DAGE, a division of Nordson Corporation (NASDAQ: NDSN), and the leader in X-ray inspection for electronics, announces the launch of its 4th generation, ultra-high resolution, o -line X-ray systems - the QuadraTM Series. The systems were showcased for the rst time at the NEPCON China exhibition in Shanghai, China and SMT/ Hybrid/Packaging, in Nuremberg, Germany. With its in-house, proprietary QuadraNTTM tube, Aspire FPTM detector, GensysTM inspection software and QuadraGenTM power supply, Nordson DAGE brings you the future of X-ray image resolution, reliability, performance and throughput.
Nordson DAGE’s agship system, The QuadraTM 7 with 0.1μm sub-micron feature recognition comes equipped with two 4K UHD displays and their 8 million pixels to fully show the 50μm pixel pitch and 6.7MP image size of the Aspire FPTM detector. 4K UHD o ers up to 4 times the detail compared to standard HD display screens and supports 68,000X total magni cation. Allowing you to see sub-micron level features without losing detail.
The QuadraTM 5 with industry leading core technology o ers high performance and ease of use for 2D and 3D X-ray applications. 0.35μm feature recognition up to 10 W of power, with optional 20 W, makes the Quadra 5 the leading choice for printed circuit board and semiconductor package inspection.
Ben Peecock, Business Director, X-ray Systems commented, “The launch of the Quadra Series X-ray systems marks the start of new and exciting chapter in inspection solutions for the electronics industry. We have continued to build on our solid foundations of leading edge technology development whilst maintaining a real focus on our customer’s needs. Further vertical integration of the key elements within the systems has enabled us to remain competitive whilst pushing performance boundaries. We really believe the best has just got better and are looking forward to demonstrating the enhancements of the new Quadra systems to the Electronics market.”
nordson.com
R&D VaporTech Introduces the Redesigned RD2 Batch Vapor Phase Re ow System
R&D VaporTech, a subsidiary of IBL Technologies, LLC, is pleased to introduce its newly redesigned RD2 Batch Vapor Phase Re ow System. Among other enhancements, the redesigned system o ers enhanced pro ling capabilities with a convected preheat zone and three vapor preheat settings.
The RD2’s energy use has been reduced by 30 percent and R&D VaporTech has realized a reduction of 40 percent for the uid ll requirement over the previous model. The system features onboard working fluid filtration as well as an auxiliary holding tank. Additionally, three-level password protection and a full graphics touch screen OIT have been integrated for user-friendly programming and operation.
The RD2 provides consistent, uniform and reliable heat transfer for high quality re ow. With a working envelope of 18” L (455 mm) x 15” W (380 mm) x 2.5” H (63 mm), the RD2 features a patented palletized conveyor system that keeps the product horizontal throughout the process.
The RD2 was designed to accommodate medium volume multi-shift production and medium to large sized products. This unit allows any company, regardless of size, to produce products of the highest quality.
R&D VaporTech o ers a full line of single vapor batch and inline type re ow systems.
rdvaportech.com
ViTrox Receives Overwhelming Response at UGMs in China
ViTrox Technologies has announced that it conducted two user group meetings (UGMs) with Linkways in Q1 2016. The events took place in Suzhou and Dongguan with about 120 customers at both meetings.
The UGMs covered several topics, namely new product launches, including V310 SPI, V-ONE, Intelligent Link as well as the new features of AOI
and AXI. The objective of the UGMs is to share ViTrox’s latest product technologies and the future roadmap with customers. Additionally, customers are able to take this great platform to obtain more in-depth product technology information of newly released products. ViTrox and Linkways also took the opportunity to understand the requirements and inquiries from customers for improvement purposes.
Customers having a discussion with the ViTrox and Linkways team during the networking session
Jose Chou, ViTrox’s GM for China & Taiwan, presenting during the UGM in Dongguan.
Overwhelming responses have been collected through the UGM. Many customers requested that the event be held twice a year. The supportive feedback from customers have built the con dence of ViTrox and Linkways to continue development to continuously provide better products and services in the future.
www.vitrox.com
Page28
TheChoiceofPublicationfortheElectronicsIndustry
| JUNE2016ISSUE
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TECHNOLOGY TODAY FEATURE
Yamaha Motor IM announces ∑-F8S High-speed Mounter Increased Effective Tact
Yamaha Motor IM is a subdivision of Yamaha Motor Corporation. Yamaha IM surface mounters are highly acclaimed in the market for their “module concept” that enables them to keep pace with the trend toward smaller and more diverse electric/electronic parts being mounted on circuit boards.
Yamaha Motor IM has created a strong business in the surface mounter industry that enables design and engineering, manufacture, sales and service to be conducted in one comprehensive system. Furthermore, the Company has used its core technologies in the areas of servo-motor control and image recognition technology for vision (camera) systems to develop solder paste printers, printed circuit board inspection machines, ip chip hybrid placers and dispensers. This allows Yamaha Motor IM to o er a full line of machines for electric/electronic parts mounting and
propose optimum production-line makeup to answer the diversifying needs of today’s manufacturers.
Yamaha Motor IM has sales and service o ces in Japan, China, Southeast Asia, Europe and North America and provide a truly global sales and service network that will safeguard best in class on-site sales & service support for clients.
Yamaha Introduces Latest, Most Advanced Mounter and Inspection Systems
Premium Modular ∑-F8S
High-Efficiency Modular Mounter Beefs Up for Bigger Boards
The new Z:LEX YSM20W wide-body mounter populates larger, heavier boards at speeds up to 80,000 cph, with all the exibility of the popular Z:LEX YSM20 High-E ciency Modular system. By handling boards up to 810mm long x 742mm wide and 8mm thick, with conveyable weight up to 10kg, the new machine empowers assemblers to tackle technically ambitious projects that demand capabilities beyond the ordinary. Z:LEX YSM20W is the ideal platform for taking on the most advanced challenges coming from today’s automotive, industrial, medical, power or LED- lighting sectors.
Z:LEX YSM20W
The outstanding exibility of the new mounter also extends to handling boards up to 810mm x 356mm in dual-lane con guration. Owners can thus gain a competitive edge through the ability to build larger assemblies at throughput rates usually associated with small mobile projects.
Inspection Boost for High Speed with High Con dence
The new YSi-V 12M TypeHS optical inspection system raises the performance bar, with enhanced features and the fastest 3D tact time in Yamaha’s range. Its arrival enables assemblers to maximise defect detection without trading cycle time as shrinking component sizes, increasing placement density and ne-pitch interconnects demand combined 3D, 2D and multi-angle inspection for optimum con dence. Other upgrades in the YSi-V 12M TypeHS include an improved image- processing subsystem, as well as more responsive four-direction image capturing for superior shape detection.
The arrival of the YSi-V 12M TypeHS strengthens manufacturers’ ability to implement all-item in-line inspection in high-volume production. With this new machine added to the line-up, customers can now choose from six di erent AOI system specifications to select the optimum feature set, inspection speed, and 12Mpixel or 5Mpixel resolution to suit a wide variety of budgets and manufacturing scenarios.
An additional bonus comes in the form of Yamaha’s new iProDB inspection history management software, which is available on request, free of charge, to all users of YSi-V AOI systems. iProDB leverages Yamaha’s position as a full-line manufacturer of surface-mount equipment to combine inspection data with status information from mounters and printers in the same line, to help with design for manufacture, process improvement, production management, and equipment maintenance.
yamaha-motor-im.eu
YSi-V 12M TypeHS
Page 30 The Choice of Publication for the Electronics Industry
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Change to Yamaha for Netherlands-based A1 Electronics Boosts Capacity and Competitiveness
After more than 30 years in the electronics manufacturing business, Rudy Oude Vrielink, one of the three founders and director of A1 Electronics Netherlands bv in Almelo, has experience with a wide variety of assembly technologies and equipment; he knows when the time is right to make strategic investments. Since A1 began in 2001, the business has grown from three people to 37 and now works with major OEMs across the medical, automotive, infrastructure, industrial and communications sectors.
By continuously enhancing the company’s capabilities to fulfil current projects and strengthen the company for the future, Rudy has established A1’s reputation for high-quality, state-of-the-art surface-mount assembly, box- build, test engineering, prototyping, and repair and maintenance services. In addition to holding ISO 9001 quality certi cation, A1 is among very few EMS businesses approved to ISO 13485, the quality management system for the medical industry. This puts the company in a particularly strong position to manufacture medical technology ranging from small devices like wearables to high- performance image-processing boards.
Complementing the activities at Almelo, A1’s newly acquired subsidiary company just a few minutes’ drive from the main site employs an 85-strong workforce predominantly engaged in processes such as wiring and system assembly.
A1 Chooses Yamaha
In 2014 Rudy decided the time was right for A1 to invest in cutting-edge surface-mount assembly technology, both to extend capabilities and increase capacity. Unable to get the right deal with the then-current SMT partner, Rudy and his team saw Yamaha’s YS24 and YS24X mounters at Yamaha IM Europe headquarters in Neuss, and agreed terms. The machines were quickly delivered to Almelo and installed with the aid of Yamaha engineers.
With combined specified placement speed of 126,000 cph, the two mounters that are now in action on A1’s production line have signi cantly boosted placement capacity. “Our line is running ve or six times faster with the new Yamaha mounters,” explains Rudy. “With Yamaha’s support, our operators adapted quickly to the change and are now able to get the best performance from the machines.”
The YS24 mounters are dual-beam twin-head machines that deliver super-high placement speed within a compact footprint, which enables assemblers to ensure maximum productivity from
every metre of oor space. The YS24 handles package types from 0402 metric (01005) chip-size devices up to 32mm x 32mm. The YS24X gives added exibility to place large components up to 45mm x 45mm and 15mm high. This is enough for large QFPs or surface-mount electrolytic capacitors. In both machines Yamaha’s multi- camera system with side-light enables high-speed component veri cation and alignment, and the Multiple Accuracy Compensation System (MACS) eliminates the e ects of machine variables to maintain consistent 3-sigma accuracy within ±5μm.
With such a dramatic increase in placement capability, Rudy soon decided to upgrade to inline Automatic Optical Inspection (AOI) post-re ow to keep quality control in step with production throughput. Again, Yamaha had the best solution, not only in terms of inspection throughput but also delivering e ciency advantages by sharing the same software platform as the mounters. A new Yamaha YSi-12 inspection station joined the line in 2015.
The YSi-12 can scan a 330mm x 250mm board in 15 seconds, and captures images at 5-Mpixels resolution from multiple angles and at multiple visible (RGB) wavelengths as well as infrared to ensure unerring defect detection. In addition, laser-based vertical displacement monitoring enhances detection of defects such as partially lifted components or leads, while horizontal alignment checking corrects for variations such as pad size or shape.
The new Yamaha equipment has performed faultlessly since installation, which has helped to minimise the disruption that can be caused by introducing new and unfamiliar mounters on a working SMT line. “We needed to create new programs for our current projects, which was a considerable amount of work but worthwhile for the extra productivity we have achieved,” comments Rudy. “On the other hand, we now have the advantage of a seamless connection between the mounters and AOI.” Yamaha’s one-click AOI programming, based on data from the mounters, eliminates the burden of manually generating an
inspection program for each board. Automatically generated programs require only minor ne tuning before being ready to run.
Gaining Capacity, Quality and Productivity
In practice, the YS24 and YS24X mounters have not only increased capacity but have also delivered visible improvements in assembly quality. “We can see that the positioning of components on the pads is more central and more consistent,” explains Rudy. “This inspires con dence in our processes and, more importantly from a productivity standpoint, results in fewer false calls after AOI.”
Rudy’s intention from the start was to increase capacity over and above current requirements, to accommodate anticipated sales growth going forward. Equipped with the new mounters, A1 began winning new customers immediately, and the extra capacity has been taken up remarkably quickly. His next step has been to analyse all the processes that take support the line, to unlock the maximum potential for productivity.
He has reorganised some of the sta into dedicated changeover teams, whose sole responsibility is to ensure that feeders are setup perfectly on the exchange carriages and optimise every aspect to ensure each changeover is as fast as possible and trouble-free. “Sometimes we may need to do ve or six product changeovers per day, so every saving can deliver a valuable gain in overall productivity,” he says. “We also plan to introduce a separate SMT line dedicated to prototype work. This will unload some of the frequent-changeover projects and allow us to implement dual-shift working on the Yamaha line to handle more projects and higher volumes.”
With a strategic plan to drive sales growth in Germany in particular, Rudy has recently appointed a sales manager for Germany, and is expecting the Yamaha mounters and AOI to help increase total turnover by 20% over the next year.
“We have worked successfully with major automotive and professional video OEMs based in Germany, and we are looking to build on that and continue growing our business there,” he explains. The productivity gains already achieved by investing in the Yamaha equipment have strengthened his con dence in A1’s ability to compete with assemblers across Europe. As operating costs remain higher in Western Europe, compared to the east, companies like A1 must continue raising productivity to o er competitive prices. “With the new Yamaha equipment boosting our line, we can compete more strongly than ever with manufacturers from anywhere in Europe. This puts us in a good position to achieve our current targets and keep moving forward.”
“Changing to Yamaha mounters and AOI was bold,” he concludes. “It was a signi cant investment, and everyone here has worked hard to adapt to the change. For A1, it was exactly the right move at the right time.”
yamaha-motor-im.eu
learn more about yamaha...
TECHNOLOGY TODAY FEATURE
Inexpensive CAD Software, Expensive Design?
by W. Scott Fillebrown, Chief Technology Officer of Libra Industries
The amount of change in the printed circuit board (PCB) over the last 30 years has been amazing.
Package sizes that we once thought were small and amazing are now are big and clunky. We have gone from big through-hole devices to chip scale leadless devices, even at times stacking parts on top of each other. During this same time, we have seen the cost of CAD software tools go from being a major capital expenditure to, in some cases, costing very little. These low-cost tools have allowed electrical engineers to transition easily from engineer to PCB designer, with a simple click of a mouse. The question that needs to be asked, however, is this: does this approach create a cost-e ective design?
The answer to this question is a clear and decisive maybe! While this seems like a simple question, there are actually several considerations you must make going forward. First it’s important to understand the issue at hand. To a point there is nothing wrong with buying inexpensive CAD software. One of the changes over the years is a company’s ability to buy a CAD tool that ts their needs. So if the issue is not the software, then what is? The answer is simple: it is who is sitting behind the software; no one becomes a designer with a simple click of a mouse. A professional PCB designer should not be seen as an expense but instead considered an investment into the future of a company; one that will always have a positive ROI. Here are a few of the bene ts of using a career designer:
1. Trained specifically in design – The professional designer has the experience and training needed to get a design completed using the latest manufacturing techniques. Typically they have a broader background, giving them the ability to use knowledge from previous experiences to ensure design success.
2. Minor mistake in the design will result in delays and added cost – One minor design decision can cost a signi cant amount of money in the life of a product and you may never know it. The designer is responsible for bringing the three major areas together – engineering, bareboard manufacturing and the assembly facility – balancing the cost tradeo s to produce the most cost-e ective product possible. It is not about avoiding the obvious potholes, but rather the little things that add up over time.
3. Ability to focus on the single task of design – Having a design house or an internal designer handle the job of layout will free up the resources of the electrical engineer, allowing them time in the lab or to work on another board. It also allows for a single focus on what can be a complex task, resulting in a faster design time since the designer will use the layout software on a daily basis and know it better than the occasional user.
Let’s be clear though, there are electrical engineers that can design, and there is a time and place for that approach. So the next step is to understand a few of the questions to ask to know how to proceed.
The first question to answer is the number of boards you intend to build. The lower the quantity of the boards, the more likely that manufacturers can overcome design-related issues. It’s one thing to x a design issue on 25 boards, but it’s another to x the same issue on 2500 boards. This is one of the biggest hidden costs with volume production: the loss of time due to avoidable design mistakes, whether it is at the fabrication level or the assembly level. Most assemblies are very straightforward and can be produced easily if industry standard pad geometries are utilized. Of course, there are times that technology becomes the major driver.
“One of the changes over the years is a company’s ability to buy a CAD tool that fits their needs. So if the issue is not the software, then what is? The an- swer is simple: it is who is sitting behind the software; no one becomes a designer with a simple click of a mouse.”
Technology can be a good reason for an engineer to perform their own design, like in the case of RF circuitry. However, in most cases, this is when a dedicated PCB layout person really earns their keep. As previously mentioned, it is their job to gather information from board and assembly suppliers to make sure the board is designed for success. Packages like ip chip/ CSPs, take time and experience that is achieved through designing as a daily profession, not a once every few months designer. Library shares is just the beginning, there are placement challenges with those parts and others. One of the biggest issues seen is ceramic capacitors too close and parallel to the board edge. This puts the board at risk during depanel where micro cracks can be created, causing a catastrophic
Page32 TheChoiceofPublicationfortheElectronicsIndustry
| JUNE2016ISSUE
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failure, including the risk of re. Routing is yet another area in which the professional designer shines. Whether it is di erential pairs, parallelism, controlled impedance or simply the latest memory buss, they will bring a vast background of industry knowledge to accomplish the goal in a cost- e ective, reliable manner on a timely schedule.
“The first question to answer is the number of boards you intend to build. The lower the quantity of the boards, the more likely that manufacturers can over- come design-related issues.”
As you move through the decision process, there are a few things to consider. In most cases, there is an ROI for having a PCB layout processional handle the physical design, the problem is understanding that ROI before it slaps you in the face. A case study done by an EMS provider who o ers layout needs to be shared to help understand how you can nd the ROI in a bad way. An EMS provider who o ered PCB design services once calculated in round numbers that 60 percent of all its jobs were touched by a designer, even if only for a review. Yet as they looked at the rst pass defects, they discovered 90 percent of the defects they chased for the given time period was on the 40 percent of the
designs that were not reviewed by a designer. How is that so? Most of the issues at hand where library shape design issues.
So, if you are performing high volume, advanced technologies or require high reliability, it is clear that you should use a PCB layout professional for quality and nancial reasons. However, if you are doing small quantities, have few reliability issues or lower end electronics, then the decision is simply a nancial one. The nal question to ask is if laying out a board is more important or if there is a higher priority for the electrical engineer. Either way, the upside of an OEM having CAD tools is the added ability for the layout professional and the electrical engineer to e ectively communicate throughout the design process.
“Packages like flip chip/CSPs, take time and experience that is achieved through designing as
a daily profession, not a once every few months designer. Library shares is just the be- ginning, there are placement challenges with those parts and others.”
W. Scott Fillebrown, former President & CEO of ACD, joined Libra Industries as CTO in 2015. He graduated from the University of Texas - Dallas in 1989 with his B.S. in Business Administration with a concentration in Marketing. Scott is well versed in nance, manufacturing operations and marketing. His out-of-the-box thinking towards manufacturing has led to numerous awards for revenue growth and technology advances.
Libra Industries is a leading provider of integrated Electronic Manufacturing Services (EMS), serving OEMs with complex or technologically sophisticated manufacturing requirements in a broad range of industries including industrial automation, medical, military and aerospace, instrumentation and LED lighting. Five world-class manufacturing facilities allow Libra Industries to provide customers with manufacturing exibility including complete system build, module and subassembly production, as well as simple to complex PC board assembly. With an ongoing commitment to investment in people, quality systems, and the latest manufacturing equipment and processes, Libra Industries is committed to managing their clients’ products from initial design and prototype to full production; assisting their clients in their e orts to improve time to market, reduce total systems cost, and increase quality.
libraind.com
Page 34 The Choice of Publication for the Electronics Industry
| JUNE 2016 ISSUE
Some devote their lives to
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TECHNOLOGY TODAY FEATURE
“Made in the USA” Takes on New Meaning for U.S.–based Energy Focus in the Manufacture of Long LED Boards By Gail Fao, Business Development Leader, Energy Focus
Jason Deist-Director of Operations, holds a 2 ft. LED assembly that is being furnished to the US Navy.
Headquartered in Solon, Ohio, Energy Focus is a leader in tubular LED lighting and strives to enlighten and inspire not just its customers but the entire industry. The company provides energy-efficient LED lighting products, and develops energy-efficient lighting technology. Its solutions provide energy savings, aesthetics, safety and maintenance cost bene ts over conventional lighting.
load docks. Riggers were hired to unload and uncrate the systems. After only two days, the entire 98 ft. automated line was not only up but it was running successfully and was assembling product. All the equipment worked together and there were no issues. Trail said the systems were taken out of the boxes, set up, powered up and green lighted. He added that he chose the systems he did because the manufacturers are known for quality, speed and consistency.
“What we did isn’t magic, it’s done every day,” said Trail. “The magic is that it was done on 4
ft. boards, and that the 98 ft. line was up and running in two days. In my 35 years in this in- dustry, nothing of this scope or technology has ever happened before.”
Energy Focus’ vision is to be the trusted leader in LED lighting retro t, and the plan is working. In 2012, the company had six assembly employees, but by 2015 that number had grown to more than 70. By the end of the second quarter of 2016, Energy Focus’ main facility will expand to 116,000 sq. ft., with all the processes done using lead-free technology.
The company is proud of its long-standing relationship with the U.S. Government, including numerous research and development (R&D) projects for the DOE and DARPA, creating energy-efficient LED lighting systems for the U.S. Navy eet. Customers include national, state and local U.S. government agencies as well as Fortune 500 companies, the U.S. Navy and many others. Energy Focus specializes in designing, development, manufacturing and marketing energy-e cient LED lighting, and has years of experience in retro tting hospitals, government buildings, schools and the U.S. Navy ghting eet.
As part of the U.S. Navy’s “Buy America” mandate for ships as well as the Department of Defense’s desire to meet the “Buy American Act” with its shore base facilities, Energy Focus wanted to nd a way to manufacture both 2 ft. and 4 ft. LED printed circuit boards (PCBs). Currently, the majority of these boards are made in other countries, but Energy Focus’ strategy was to be one of the rst companies in The United States to manufacture these, making LED lighting xtures competitive with o shore companies. To accomplish this lofty goal, however, the company needed a trusted, experienced partner and a line of top quality, advanced technology systems.
Jeremiah Heilman, Vice President of Research and Development at Energy Focus Inc., contacted David Trail, principal of Horizon Sales, a leading manufacturers’ representative corporation that specializes in the sales and marketing of premier electronics assembly equipment, to get the ball rolling. Over an informal meeting, the men drew up plans for printing 4 ft. boards onshore. The line that Energy Focus wanted to build would need to be fully automated and it would need to be capable of producing 1 million LED assemblies per year on one shift. That was a tall order.
Trail went to work designing the line with his team, knowing that only the best, most reliable and advanced technology systems could be on the line. Nothing like this had been built in the United States before so there was no standard to turn to – he was charting new territory. Trail included systems from Juki Automation Systems, PROMATION Inc. and Viscom. He submitted his $1.5 million design to Jason Deist, the company’s Director of Operations, who, in turn, brought it to Energy Focus’ board of directors. The design was approved and in early September 2015, the equipment was ordered. Energy Focus was going to have the rst fully automated LED assembly line of its kind in the United States.
In order to compete with China and other Asian countries in assembling 4 ft. LED boards, the process had to be completely automated. The fully automated system allows faster and more cost e cient processes in comparison to manual labor.
On the date promised, three semi-trucks delivered crates and crates of equipment to Energy Focus’
On the appointed day, three truckloads of equipment was delivered to Energy Focus. Two days later, the line was successfully up and ready to produce as many as 1 million LED assemblies per year on one shift
Page 36 The Choice of Publication for the Electronics Industry
| JUNE 2016 ISSUE
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TECHNOLOGY TODAY FEATURE
feature continued...
In order to handle the boards and all the necessary machines, the line had to be no more than 98 ft. long. It is 100 percent automated and builds one 4 ft. PCB every six seconds. These xtures meet Energy Focus’ goal of making LED lighting in the United States that uses one-third of the energy of orescent bulbs. The xtures made on the line will replace the current 4 ft. uorescent tubes and are all solid-state and all LED.
Makram using an Aluma Lift device to move around magazines from PROMATION Inc. that are automatically loaded with nished LED assemblies.
Jason Deist-Director of Operations, holds a 2 ft. LED assembly that is being furnished to the US Navy.
The line starts with a PROMATION board loader where the boards are set in as a stack. Suction cups pick up a board and place it on the PROMATION conveyor. From there, the board goes into the Juki/GKG printer, which is one of only a few that is capable of printing boards that long. Then the PCB moves to a transfer conveyor and into the Juki pick-and-place, which places 65,000 components per hour (or half a million a day). This is a sequential pick-and-place process for a total of four machines. The board leaves those four placement machines and goes into a PROMATION inspection workcell, followed by Juki Automation Systems’ 10-zone oven. Juki partnered with JT Automation to provide a 10-zone convection re ow oven. Because the board is 4 ft., it needs all 10 of the zones. After that, the board is inspected by a Viscom S3088 automated optical inspection (AOI) system, where every component on the board is 100 percent inspected. The AOI system is unique because it synchronizes the entrance and exit conveyors in order to accurately process the 4 ft. boards: the rst third of the board is processed and exited while the middle third is brought in, and then the nal third. The synchronization must be extremely accurate. Post-inspection, the board goes into PROMATION magazine loaders to stack. Because there are numerous boards, each one is slid into its own magazine slot to ensure that the boards do not touch but are still stacked. Each magazine can accommodate 50 panels, and there are four magazines (two on the top and two on the bottom) on the line. This was done to save space since Energy Focus only had a maximum of 112 ft length to dedicate to the line. Stacking the magazines reduced the needed amount of space from 16 ft to 8 ft. When the magazine is full, it is removed with the help of an Aluma Lift and from there the boards go to functional test and then into nal assembly to be prepared for shipping. Each 4 ft. board is slid into a clear plastic housing with white caps on either end.
LED lighting provides numerous bene ts over orescent lighting, and Energy Focus wants to
educate the industry about the technology’s bene ts. The company believes that manufacturing these xtures in the United States will place it in the unique position of being able to not only lead the North American industry but also to educate it. LED advantages include that the technology lasts much longer than uorescent lamps, cuts energy costs signi cantly, are near indestructible and eliminates disposal challenges. Fluorescent lights lose 60 percent of their brightness in one year vs. LED lights’ six percent. Additionally, uorescent lights give o substantial heat while LEDs emit far less. Unlike uorescent lighting, quality LED lights are icker free, which has been attributed as a cause of cataracts
Energy Focus continually strengthens its core capabilities and competitive advantages to ensure that it is meeting all of its customers’ needs while also preparing to meet the industry’s challenges of tomorrow. Its goal is to educate and assist clients in adopting advanced lighting products and solutions. To that end, the company develops, designs, tests and validates advanced LED products and solutions for its customers, while strengthening its global sourcing networks and capabilities. It provides clients with the most competitive, reliable products in the market in terms of time, quality, price, warranty and service. Energy Focus stands out from other companies because of its passion for developing LED technology that makes a di erence in the world. This drives everyone at the company, from those in its production area to its sales teams. The proof is in the pudding: It is with this automated system that Energy Focus is one of the few – if not the only – U.S.-based company capable of producing one million LED lights per year on one shift. That’s making a di erence one LED bulb at a time.
energyfocusinc.com horizonsales.com
Page38 TheChoiceofPublicationfortheElectronicsIndustry
| JUNE2016ISSUE
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TECHNOLOGY TODAY interview
An interview with Mr. Jason Sciberras, manufacturing manager at saline lectronics by SMT today editor
Our Editor recently caught up with Jason Sciberras, Manufacturing ManageratSalineLectronics. Wherehewasexaminingacrucialelement of Industry 4.0 - smart oven technologies. Speci cally highlighting how KIC’s suite of products have transformed Lectronics’ oven re owing manufacturing processes by enhancing quality, employee training and bottom-line pro t.
Q. Since Saline Lectronics works with so many di erent customer types, I’m sure you face unique challenges and obstacles. Can you tell me a little bit about those?
A. Every customer is looking for a very high-quality product with a very short lead-time. Our biggest challenge is being able to react to the needs of our customers as they come up. Today, the customer may state that they need ten boards. Tomorrow, they’ll need a thousand. So, being able to react to that and give them what they want and when they need it is very, very important.
Q. Absolutely, would you say that this increased emphasis on lead-time really impacts Lectronics’ strategies for success compared to other competitors in this market?
A. Of course; if you want to build a high-quality product quickly, you have to build it right the rst time. We spend a lot of time getting processes where they need to be so that we don’t have to perform any rework. Our goal is to get it right the rst time, every time because that allows us to get the product to the customer faster, better, cheaper... all of those great things.
Q. “Getting it right the rst time” really leads to the next question on smart manufacturing. Smart manufacturing, or the internet of manufacturing (IoM), has really opened up this idea of connected machines and getting things right. Where does Lectronics stand on this?
A. We really are working hard to embrace it in every area in the shop. What it means to me is that it allows the information to get to where it needs to be faster. The sooner we can nd out critical information or get it to the right channels, the quicker we can make whatever issue or potential issues, go away. We use smart manufacturing all throughout our shop. An example would be the low-level learning systems with our pick-and- place equipment that talk speci cally to our Juki inventory towers – when a part is about to run out, the inventory towers kick out the needed, replacement part. This allows us to get the part to the line long before the part ever runs out, so we’re ready to go. Additionally, our AOIs talk to our SPIs. So if we have a defect, we can feed that information back to our solder-based analysis, and make sure that we prevent the issue at the printing step before pick-and-place, and before re ow, so that we don’t continue to have the same issue.
Q. Speaking of reflow, why did you speci cally decide to invest in KIC’s smart- oven technologies?
A. For a couple of reasons - rst of all, re ow has always been that kind of dark process. A lot of companies, they will do a pro le and then, they’ll run boards for some period of time. Maybe it’s a job, maybe it’s a month, whatever the case may be; they’ll assume that that pro le is still valid. With the KIC system, we don’t have to assume anymore. We can now tell our customers the re ow process that each board saw by serial number. If we have a customer that asks for
pro le information, we give them a pro le of the rst board. They say, “That’s ne. What was the tenth board like?” With the RPI system, we can do that now. Additionally, when we do have an issue, technicians tend to walk through a series of steps to try to diagnose what’s causing the issue. With smart oven technologies, they can now look at the screen and immediately get instantaneous feedback that says, “I don’t have to worry about the re ow. The re ow is where it needs to be. It’s giving me the results I need.” So, instead we can focus on other concerns. “Is it the printing process? Is it something inside the pick-and-place machine?” Smart oven technologies allow us to get to the root cause faster to nding out what the real issue is.
Page40 TheChoiceofPublicationfortheElectronicsIndustry | JUNE2016ISSUE
WWW.LECTRONICS.NET
BRINGING YOUR ELECTRONIC PRODUCT TO LIFE
Actualizing manufacturing’s vision of tomorrow
TECHNOLOGY TODAY interview
feature continued...
Q. Have there been any unexpected results that you’ve achieved from these new smart- oven technologies?
A. Well, one of the things that smart oven technologies has allowed us to do... In the old days, we used to have some engineers that had to do all of our pro ling. It was a little bit more challenging with our previous method to interpret the results that the pro le was giving you to whether or not it met needs that you were looking to meet. “Did it get the proper ramp-rates? Did it get you the proper soak-times and all of those great detail? How long was it in re ow?” With these new smart oven technologies, it’s so clear! We now have engineers describe what the re ow process should look like and then, we can have an associate actually probe the board, set it up, run it through the oven with the KIC systems nally verifying Yay or Nay. Did I meet the goals that the engineers set for me?
Q. What other bene ts have you seen?
A. Absolutely, it de nitely allows us less down- time. I don’t have to wait for an engineer to be available. We can be running multiple re ow pro les at the same time because I don’t only have one guy that does it. Because I’m able to spread that work-load out, I can get to production much quicker.
Q. How do you think this has impacted the technicians actually working on the line?
A. It allows them to focus on the areas that they need to be focused on. Are they getting the quality numbers that they need to honor their lines? Are the lines producing? Do they balance? Are they doing all of the things that they’re supposed to be doing instead of worrying about, “Should I be taping up this board and pro ling it?”
Q. Has Saline Lectronics changed operations at all since working on these new smart-oven technologies?
A. Yes. And the number one change would be the one I just described with associates doing the pro les instead of the engineers directly. We also have the ability now to shut down a line faster if for some reason an issue does pop-up with one of the re ow ovens, or if a blower motor goes out, or if some other unknown issue arises. It allows us to shut the lines down right away and not have any additional bad boards get produced. In the old days, it might take us a little bit of time to gure out exactly what the issue was.
Q. What is the next thing you’d like to tackle with Lectronics 4.0?
A. Getting the KIC system and our backbone of Lectronics 4.0, Cogiscan, talking to each other. Cogiscan is really what transmits all of the information throughout our shop and so, getting the two linked together would give us less lag in putting the information exactly where we want, and need, it to be.
lectronics.net
The KIC RPI System recently saved the day on two of our SMT production lines. During rst shift, the RPI System sounded an alarm that the system was out of spec on two ovens, and shut them down in order to avoid re owing assemblies with an out of tolerance pro le. Coincidentally, one of our maintenance employees was on the roof performing work during this time and heard an exhaust fan belt snap, which was the exact exhaust fan linked to those two ovens. Thankfully, the RPI System shut the line down prior to re owing any boards that were out of the process window, and quickly alerted our team to an issue in the system.
Page 42 The Choice of Publication for the Electronics Industry
| JUNE 2016 ISSUE
World Class Folks!
General Microcircuits (GMI) is a customer focused, global ad- vanced electronics company that manufactures circuit boards and integrated assemblies to support its customers from
NPI through end of life. Founded in 1980 and headquartered in Mooresville, NC, GMI works in a diverse set of market sectors, including industrial, commercial, medical, energy, defense, telecommunications and emerging markets. GMI uses Juki solder paste printers and SMT placement systems in its NC and Costa Rica facilities.
Juki, they have made us feel like we are the most important customer they have. The thing I love about Juki is their Solid – Capable – Reliable equipment, combined with their world- class folks. There are others that do it right on the equipment side, but no one is in the same league on the folks side.”
Call Juki today to learn more about our outstanding reliability, service and support.
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Out and about with SMT Today
SMT hybrid packaging, Nuremberg
SMT Today Stand at SMT Hybrid
SMT Today talks with Pace Europe
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St. Lorenz, Nuremberg Co ee with SMT Today Tom Tu, Test Research, Inc
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SMT Today talks with David Bennett, Mirtec
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Industry News
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NEW APPOINTMENTS
Cogiscan Hires Janis Knight
as Inside Sales Coordinator
Cogiscan Inc., the leading track, trace and control solutions provider for the electronics manufacturing industry, is pleased to announce a new addition to its sales team. Janis Knight joins Cogiscan in the position of Inside Sales Coordinator. This new position was recently created to support the fast growth experienced by Cogiscan.
With more than 15 years of experience in customer service, sales and marketing in various markets, including manufacturing, Knight will work closely with the sales team to support Cogiscan’s customers and partners. She joins Cogiscan from Topring, where she spent the last three years as Marketing Coordinator and sales support.
“Janis is very customer oriented, dedicated, focused and professional,” said François Monette, VP Sales and Marketing at Cogiscan. “I am con dent that she will be a strong addition to our sales team.”
cogiscan.com
Mike Hagen Joins ControlTek as the EMS Provider’s New Principal Engineer
Mr. Hagen will be responsible for hardware design including the integration and veri cation of new electronic products.
Mr. Hagen brings decades of experience to his new role, with expertise that spans the product development process; he has expanded his responsibilities throughout his career to include positions as Manufacturing and Electronics Engineer, Evaluation Engineer, Engineering Manager and even Director of Advanced Development. In addition, he has chaired ve di erent technical standards committees working to develop the new XVI test and measurement standard.
After several years working within larger organizations such as Tektronix, Hagen has spent the last decade in the startup world bringing exciting new products to the public, including the E-Park personal parking meter, a handheld device that allows users to pay for parking without an outside meter. Currently, he holds ten unique patents.
“Start-ups are a lot of fun,” says Hagan “and a lot of work. Helping them nd success is de nitely a passion of mine.”
That is a passion that is shared by the entire ControlTek organization. Over the past 45 years, ControlTek has worked tirelessly to support new product development and to provide all of the resources needed by both small and large companies to prepare products for successful production, from feasibility and planning to design, prototyping, and testing.
“Mike’s breadth of experience will be invaluable to our customers,” says President Andy LaFrazia. “He understands the technical challenges involved in getting products ready for production and his intimate knowledge of the startup world has given him a tremendous ability to retain focus on the big picture throughout a project.” Hagan joined ControlTek on April 4, 2016.
controltek.com
Electrolube Expands USA Operation
Electrolube, the global manufacturer of electro- chemicals, has recently assigned Bruce Ward, Electrolube’s Export Manager, to take on new responsibility for the East Coast of North America due to a recent increase in demand in the USA. Bruce has worked at Electrolube over the past 4 years, largely on developing markets in Asia and the Middle East, and has extensive former experience of directly handling key accounts in automotive, aerospace, oil & gas, electronics and Industrial manufacturing across the USA and Canada from his previous Sales Manager position in Lewisville, Texas.
Electrolube Managing Director, Ron Jakeman, comments, “I am delighted to announce our extended support for the States by engaging Bruce Ward for this new role. Over the past few years, Bruce has demonstrated a solid, successful commitment to driving the business forwards and brings with him extensive knowledge, experience and unique insights into the US target customer base. In line with our strong global presence and spirit of enterprise, our successful international export growth has recently been awarded a major business honour from Her Majesty The Queen; the UK’s highest accolade for business success - The Queen’s Award for Enterprise. Together with our brand leading reputation, local warehousing facilities, advanced technical services structure, specialist product lines and innovative
Electrolube
Bruce Ward
Cogiscan
Janis Knight
Page 46 The Choice of Publication for the Electronics Industry
| JUNE 2016 ISSUE
new technologies, we are in a great position to further establish our presence with electronics, automotive, LED and industrial manufacturers in North America.”
electrolube.com
today announced the appointment of Bob Stevenson to Business Development Manager in the U.S. Stevenson is responsible for strengthening Essemtec’s market presence in North America, bolstering the representative network, and expanding Essemtec’s business into underserved geographies and adjacent technologies.
Stevenson is well-known throughout the semiconductor and solar photovoltaic industries, with more than 25 years of experience in capital equipment sales and marketing, business development and technology management. “We are excited to welcome Bob to our U.S. team,” stated Frank Bose, PhD, CEO. “Bob will be a true asset with the addition of his expertise in both the semiconductor and photovoltaic sectors. He has a rm grasp on the diverse approaches to SMT manufacturing across all market sectors and we look forward to continued growth in the U.S. market with his help.”
As a respected industry expert, Stevenson brings a keen sense of market trends and direction to Essemtec. Most recently, as Director of Business Development & Product Management at GT Advanced Technologies, he developed strong working relationships with companies in the United States and Canada. Stevenson holds an MS in Physics from Carnegie-Mellon University and an MBA from the University of Rochester Simon School.
Now, as Stevenson begins a new chapter in his career with Essemtec, he expounds on what drew him to this new position: “I was introduced to Essemtec through new members of the board of directors that I knew from my time in the silicon wafer production industry. I am excited to join a company with strong management, great products and an opportunity for rapid growth.”
Stevenson will work closely with Steve Pollock, Vice President of Essemtec USA, to grow Essemtec’s North American business. He is responsible for the company’s sales territories in Upstate New York, the Midwest and California.
Rosello has helped Fortune 500 companies such as HP and Kodak manage and grow businesses. He was vice president and general manager of HP’s Indigo Division. Prior to that, he contributed to building HP’s global digital imaging leadership. He managed sales, marketing, R&D, operations, nance and HR. Rosello contributed to Kodak as president of the Digital Printing Solutions Group and later was elected as a corporate vice president by the Board of Directors. Prior to joining KIC, Rosello provided engineering services into technology markets, from venture funded companies to established corporations.
“We are pleased that Isidre is joining the KIC team, and we look forward to continued momentum for KIC’s Thermal Management Products and Services,” commented Bjorn Dahle, President of KIC. “Isidre’s experience will help us commercialize KIC’s innovative thermal pro ling and automatic systems technology, and lead the adoption of software and services in the wake of factory automation, providing value to our clients with traceability, productivity, business intelligence and recipe services.”
Mr. Rosello holds a Master’s Degree in Computer Science from Stanford University, granted a Fulbright scholarship; a Master’s Degree in Electrical Engineering, and a Bachelor’s Degree in Engineering from Polytechnic University of Catalonia, Barcelona. Also, he completed an Executive Management Program from IESE- Business School in Barcelona, Spain.
kicthermal.com
ZESTRON Europe promotes Thomas Möller to Senior Process Engineer
ZESTRON Europe, the world leader of high precision cleaning products and services for the electronics manufacturing industry is pleased to announce that Mr. Thomas Möller has been promoted to “Senior Process Engineer”.
Mr. Möller joined ZESTRON’s Application Technology department in 2007. He has become an experienced specialist in cleaning electronics boards. In his new position as Senior Process Engineer, Mr. Möller’s main responsibility is to assist customers in China, Russia, Scandinavia, and countries around the Baltic region.
zestron.com
Kurtz Ersa
Aarón Horacio Cantú Montes
Ersa Continues to Expand NA Field Service Team
Kurtz Ersa North America, a leading supplier of electronics production equipment, announces that it has hired Aarón Horacio Cantú Montes. As Ersa’s newest eld service engineer, Montes was hired to support the company’s rapidly growing business in Mexico.
Montes will provide technical support for Ersa equipment, perform installations and provide on- site customer training. “Aaron is a great addition to the growing service team in North America,“ commented Chad Suckow, Ersa’s North American Service Manager. “His process experience in selective soldering will be a true asset to new customers.“
With more than 20 years‘ background in electronics manufacturing, Montes brings a wealth of experience, ranging from SMT Maintenance Technician and SMT Programming Engineer, to Process Engineer. He has gained valuable experience working for respected companies in the industry, including Celestica de Monterrey S.A de C.V.
ersa.com
essemtec.com
KIC Brings on New COO
KIC announced that it has hired Isidre Rosello. Reporting directly to the company’s president, Rosello will plan and direct KIC’s operations, new product and services development, company objectives, initiatives, and drive the company’s nancial and operational goals.
Zestron
Thomas Möller
KIC
Isidre Rosello
Essemtec
Bob Stevenson
Bob Stevenson Joins Essemtec USA to Strengthen North American Reach
Essemtec, the Swiss manufacturer of production systems for electronic assembly and packaging,
feature continued...
industry news
Akrometrix Announces the Shipment of Its 300th Shadow Moiré System
Akrometrix, LLC, the leading provider of thermal warpage and strain metrology equipment to both the front- and back-end semiconductor and electronics industries, announced that the company has shipped its 300th shadow moiré metrology system to a leading back-end company in South Korea.
Akrometrix began shipping shadow moiré systems for thermal warpage metrology in 1995, with the initial system being a PS88. Today, the state-of- the-art AXP shadow moiré systems are being used at virtually every back-end facility worldwide. With full eld of view metrology with sub-micron z-resolution over a temperature pro le between -50oC and 300oC in less than two seconds per image, the AXP is the de-facto standard for thermal warpage metrology worldwide.
Mayson Brooks, Akrometrix’s President and CEO, commented, “Akrometrix’s shadow moiré systems have become the industry standard for warpage measurement. Our 300th shipment continues to demonstrate the wide acceptance of our technology as the go-to solution for warpage metrology. And, with our continued development of new capabilities, we expect Akrometrix systems to remain at the forefront of warpage measurement technology for many years to come.”
Akrometrix Announces the Release of the CRE6, Convection Re ow Emulation for Warpage Metrology
Akrometrix, LLC, has also announced that the company released its next-generation Convection Re ow Emulation Module (CRE6) for warpage metrology.
The CRE6 is an optional module to the Akrometrix AXP shadow moiré system that allows a user to mirror the thermal environment of a re ow oven while conducting warpage metrology. The newest re ow emulator o ered by Akrometrix, the CRE6 features increased heating/cooling rates and improved temperature uniformity.
Neil Hubble, Akrometrix’s Director of Engineering commented, “Akrometrix’s shadow moiré systems have become the industry standard for warpage measurement. With our CRE6, customers will be able to measure warpage on substrates up to 70mm (diameter) with sub-micron z-resolution in a convection re ow environment. Our aggressive heating rates of up to 5oC/second allow measurements from 25oC to 275oC with convective heating and tightly controlled thermal uniformity.”
akrometrix.com
Computrol Installs Nordson DAGE’s Benchmark System for X-ray Inspection
Computrol, Inc., a world-class provider of mid- to low-volume, high-mix electronic manufacturing services to OEMs, today announced that it has purchased a XD7600NT Ruby X-ray from Nordson DAGE. The system has been installed at Computrol’s Meridian, ID facility.
The Nordson DAGE XD7600NT Ruby X-ray inspection system is the benchmark system for the most demanding production applications. The unique Nordson DAGE NT maintenance- free, sealed-transmissive X-ray tube, providing 0.5 μm feature recognition and up to 10 W of power, together with the 2 Mpixel XiDAT3 digital image intensi er covers all the failure analysis and manufacturing tasks required in the production environment.
Computrol also purchased the revolutionary X-Plane® option, which uses a proprietary, patent applied for tomosynthesis, or CT technique, to create 2D X-ray slices in any plane of a printed circuit board assembly (PCBA) without the need to cut the board.
Headquartered in Aylesbury, UK, Nordson DAGE is a unit of the Nordson Corporation and manufactures and supports a complete range of award winning digital X-ray inspection systems and bond test equipment for the printed circuit board assembly and semiconductor industries. nordsondage.com computrol.com
Count On Tools, Inc. O ers Special Introductory Pricing on All MYDATA Feeder Repair Kits
Count On Tools, Inc. (COT), a leading provider of precision components and SMT spare parts, is o ering special introductory pricing on all MYDATA Feeder Repair Kits, e ective immediately through July 31, 2016.
Each MYDATA Feeder Repair Kit includes: a precision machined aluminum side cover plate with cover tape plow pre-installed, a new spring, and matching screws for re-assembly. This is the only repair option for these feeders on the market and provides signi cant cost savings in comparison to purchasing replacement feeders. With each broken feeder, customers are throwing away money. Thanks to the introduction of the new Feeder Repair Kits, customers can expect much higher durability combined with signi cant cost savings and reduced waste.
The new MYDATA Feeder Repair Kits can be installed by the customer, eliminating the need for worn / damaged feeders to be sent in to Count On Tools for repair. This new system also allows users to repair feeders with broken nger tabs. The robust all aluminum construction of the new feeder side cover plate means greater strength and more durability. All components are precision machined replacements for the original parts using high quality materials and industry leading coatings. Count On Tools guarantees the functionality of the parts included in the repair kits in the equipment and the ability to extend the life cycle of worn or damaged feeders.
The MYDATA Feeder Repair Kits are available for the 3.7, 4.0, 4.7, and 5.4 Agilis feeders. To take advantage of this service, customers will need to supply Count On Tools with Feeder ID codes. Count On Tools will then label each feeder with a matching barcode sticker to ensure full functionality with the MYDATA software and equipment.
cotinc.com
Delta Electronics installs thirteenth ACE selective soldering system in Thailand
ACE Production Technologies, Inc., a leading supplier of selective soldering systems, is pleased to announce that Delta Electronics, Inc. has invested in three additional selective soldering systems from ACE.
The KISS-102IL and KISS-102ILDP selective soldering systems will be installed at the Delta
Page 48 The Choice of Publication for the Electronics Industry
| JUNE 2016 ISSUE
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Electronics facility located in Amphur, Thailand making a total of thirteen selective soldering systems Delta Electronics has ordered from ACE Production Technologies.
The KISS-102ILDP dual pot in-line selective soldering system signi cantly reduces the overall processing time by concurrently soldering two different printed circuit boards utilizing two separate solder pots, each equipped with their own independent X-Y-Z axis positioning system. The dual pot machine architecture of the KISS- 102ILDP allows for both tin-lead and lead-free solder pots to reside within the same machine so each can be used as required via process control and interlock to safeguard against intermixing of solder alloys.
The KISS-102IL is a fully-con gured SMEMA compatible selective soldering platform equipped with “Super Quick” processing speeds and the unique dual solder nozzle systems enabling the use of multiple nozzle shapes within the same program. The KISS-103IL comes standard with an automated ducial location and correction system that o ers seamless ducial recognition and true automated X-Y alignment and corrects any skew of the printed circuit board.
solder pots to reside within the same machine so each can be used as required via process control and interlock to safeguard against intermixing of solder alloys.
The KISS-102IL is a fully-con gured SMEMA compatible selective soldering platform equipped with “Super Quick” processing speeds and the unique dual solder nozzle systems enabling the use of multiple nozzle shapes within the same program. The KISS-103IL comes standard with an automated ducial location and correction system that o ers seamless ducial recognition and true automated X-Y alignment and corrects any skew of the printed circuit board.
ace-protech.com
GOEPEL electronic integrates boundary scan in SEICA ying probe testers
The Flying Probe Testers (FPT) in the Pilot 4D line from SEICA are now available with a boundary scan option from GOEPEL electronic. The two test procedures together provide a cost-e ective and time-e cient platform for testing electrical assemblies in production.
Thanks to the integration of the boundary scan software “SYSTEM CASCON” in the Pilot 4D FPT,
the customer bene ts from the advantages and capabilities of both test procedures. Compared with using a single test procedure, using this interactive test can signi cantly increase overall test coverage. At the same time, the routes taken by the probes in the ying probe test can be reduced by skipping or removing steps which are already covered by the boundary scan. This complete solution has been optimised for a convenient combination of the two systems. When choosing the hardware components, for example, care has been taken to ensure compatible and recommended interfaces are used.
The hardware package required consists of a USB/LAN boundary scan controller, a TAP transceiver and also an I/O module, which is connected to the mobile probes by means of a preconfigured plug. This structure can be integrated seamlessly into existing systems. Combining the software of the two systems enables interactive tests to be created, which give users a greater testing depth and more detailed diagnostics.
goepel.com
Libra Industries Selects Vizion Solutions as its 2015 Partner of the Year
Libra Industries, a privately held electronics manufacturing services (EMS) provider, is pleased to announce that it recently presented Vizion Solutions with its third annual Strategic Partnership Award. Rod Howell, Libra Industries’ President and CEO, presented the award to Joseph Vocaire, President and CEO of Vizion Solutions.
Libra Industries has partnered with Vizion for more than ve years. As a strategic supplier, Vizion participates at the corporate level, with senior executive sta providing Libra Industries with IT solutions and helping the organization to determine and follow its strategic path. Vizion Solutions works closely with Libra Industries,
with IT professionals who visit the Libra Industries facilities daily.
Vizion is a leading IT solutions and professional services provider headquartered in Cleveland. As data management experts, the company partners with its clients to help them e ectively manage their transactional information, with a focus on pro t improvement solutions.
libraind.com
MIRTEC Europe Now Sells Direct in the United Kingdom
“The Global Leader in Inspection Technology,” is pleased to announce that it now sells direct to customers in the UK.
After 10 years of selling products through a distributor in the UK, MIRTEC Europe has changed format. David Bennett, President of MIRTEC Europe, said that the company has accepted the repeated customer requests to work with MIRTEC directly, and that he believes this direct contact will strengthen the company as well as the relationship with its customers. As part of this new format, MIRTEC Europe is o ering a large upgrade discount to existing users who are looking for the latest inspection solutions, and/or a free software update to all existing customers who register their MIRTEC system with them. The company will check the status of the machine(s), and log them onto the support database so they can be upgraded to the latest software free of charge now and when future releases are available.
MIRTEC Europe has a comprehensive demonstration and training facility in Plymouth UK. Where customers can see a range of products, from 5 camera, laser measurement 2D Benchtop systems, 3D Solder paste inspection, 3D Automatic optical inspection and the industry
industry news continued
feature continued...
leading Yxlon X-ray that MIRTEC distributes in the UK & Ireland. The 3D SPI, AOI and X-ray are all linked with the latest award-winning Intelli-Track and SmartLoop process control software, which is ready for customers looking towards Industry 4.0.
MIRTEC Europe is extremely focused upon advancements within the electronics manufacturing industry and continues to invest heavily in Research and Development, persistently focusing on using state-of-the-art optics, lighting, laser and 3D technology to develop the industry’s most technologically advanced inspection solutions. This, combined with an extremely talented team of sales and support professionals, has resulted in MIRTEC’s continued expansion of market share. Now, with the added convenience of direct sales, MIRTEC expects to further reinforce its business as well as its customer service.
mirtec.com
Saline Lectronics Implements Cogiscan’s New Factory Intelligence Software
Saline Lectronics, Inc., a leading electronics contract manufactur-er, recently implemented Cogiscan’s new Factory Intelligence software. Aligned perfectly with Lectronics’ commitment to Industry 4.0 and a smart, connected factory, Cogiscan’s Factory In-telligence software will enhance Lectronics’ ability to better understand the performance and needs of its SMT production lines.
Factory Intelligence is an integrated system that monitors productivity per machine and per line, throughout a factory, and also from site to site. Key Performance Indicators are constantly moni-tored, including drill-downs at various levels. Centralizing real-time data capture, this software provides instantaneous feedback and analytics on all materials and equipment, allowing a man-
ufacturer to troubleshoot and adapt on-the- y, with minimal cost or downtime.
With Factory Intelligence, Lectronics will have key insights into how an SMT line is performing in real-time. If a line is not performing as it should, data will be provided to quickly troubleshoot and get the line up and running optimally.
lectronics.net
Scienscope Enters Exclusive Representative Agreement with ARK Manufacturing Solutions, LLC for Arizona, New Mexico and Sonora, Mexico
Scienscope International, a complete inspection solutions provider, has appointed Ark Manufacturing Solutions as its exclusive manufacturers’ representative in the Southwestern U.S. ARK Manufacturing Solutions will represent Scienscope’s state-of-the-art X-ray cabinet systems.
Dave Murrin, President and principal owner of ARK Mfg. Solutions commented, “We are very pleased to be able to represent these products throughout the ARK Mfg. Solutions’ sales territory. Scienscope o ers a range of X-ray systems that incorporate many of the features and capabilities of high-end systems at a much more economical cost. We believe the value proposition that these systems bring to our customers will be a perfect match for their X-ray needs and their budgets.”
scienscope.com
Specialist in Cutting and Structuring by Laser – Thorne Lietz moves from LPKF to LaserMicronics
There are actually only a few steps between the head o ce of LPKF Laser & Electronics AG and that of LaserMicronics. Thorne Lietz will take this short path in future when he leaves the LPKF PCB prototyping sales team to take over PCB laser services at LaserMicronics.
Thorne Lietz has an excellent knowledge of the electronics industry, which he has worked in since 1985. He was previously responsible for the distribution of high-quality PCB prototyping systems. In this role he acquired extensive knowledge of material processing with lasers from working on customer projects. After joining LaserMicronics on April 1, he is now the contact person for the distribution of the cutting and structuring services with lasers.
He sees great market potential for laser cutting processes: “Our UV laser cutting systems machine sensitive substrates without mechanical stress and with minimal thermal impact. Exciting applications are for example the reworking of PCBs, cutting and drilling of exible substrates, metal layers on ceramics or the patterning of LTCC substrates.”
lasermicronics.de
Mobile Extraction and Filtration Unit for Soldering Fumes in New Design
The LRA 160 is the rst ULT extraction and ltration system for soldering fumes transferred to the new design line. The device, developed for the removal of residual uxes, gases and vapours was revised optically and provides a simple lter handling.
An ideal lter combination within the LRA 160 provides increased ltration e ciency, leading to noticeable cost savings in the medium term. The system’s low-noise operation is another true user value.
For extraction e ciency increase, the extraction unit can be equipped with capturing elements, such as hoods or extraction arms. Possible utilisation of extraction arms would be those of the Alsident systems 50 and 75 or tube assemblies (50, 75, 50/50).
Additionally, via a D-sub interface the LRA 160 can be connected to external systems for automated operation.
The ULT AG’s extraction and ltration systems help to remove airborne substances released during various soldering works. The units extract and
lter nest particles occurring during automated, semi-automated and manual soldering processes.
These air puri cation systems achieve the highest separation e ciency and degree of ltration of
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Bosch Decides for AXI from Viscom
Robert Bosch GmbH and Viscom AG continue their partnership in the automated X-ray inspection (AXI) area. Bosch’s decision came after an intensive evaluation, during which Viscom impressed with the X7056 AXI.
Viscom’s X7056 AXI is the focus of this agreement, and Bosch verifies the Viscom’s technical competence in this area: “We trust the quality and inspection performance of the X7056, and with our selection of this product after an intensive competition, we underscore our ongoing cooperation with Viscom,” stated Andreas Schmid, central buyer at Robert Bosch GmbH.
Volker Pape, executive board member at Viscom AG, welcomes the further cooperation with Bosch: “We are happy that our customer acknowledges our continual readiness to ful ll increasing demands.”
In addition to its very high inspection depth with superb image quality, the Viscom X7056 is distinguished by its great versatility in the 3D, 2.5D and 2D X-ray areas. Optional AOI integration with no loss of speed also can be realized. The inspection of electronics assemblies populated on one or both sides is yet another system strength.
Of course, this success also is made possible by the long-standing teamwork among the developers and application specialists at Viscom, who have developed the X7056 system into a successful, modern and in every respect, cutting- edge inspection solution. With the new at panel detector (FPD), defect detection and image quality are best-in-class, even at high throughputs.
viscom.com
Leading supplier warns manufacturing businesses can only retain cost and time bene ts by using accredited providers
A leading supplier to manufacturing industry has warned sector businesses trading internationally that choosing appropriate freight forwarding and logistics partners is now more vital than ever.
Leeds-based Tudor International Freight said industry participants are set to lose signi cant cost and speed bene ts once the EU’s Union Customs Code legislation takes e ect on 1 May, unless they employ a logistics partner who holds Authorised Economic Operator (AEO) accreditation. A mere 300 UK-based organisations currently enjoy full AEO status, which is awarded by HM Revenue & Customs (HMRC).
The internationally-recognised AEO quality mark con rms a provider’s role in the international supply chain is secure and its controls and procedures meet demanding efficiency and compliance standards. Companies with full authorisation can enjoy benefits when transporting goods overseas, including a faster application process for customs authorisations and a reduction in the level of nancial guarantees required.
Providers with full AEO status enjoy these advantages across the EU and in other countries with which it has mutual recognition agreements, including the USA, Japan and China.
Tudor recently joined the ranks of organisations with full AEO accreditation.
David Johnson, the company’s managing director, said: “We’re delighted to have become an AEO. Most of the other organisations with full status are large worldwide multinationals, which makes our achievement - we operate from just one site - all the more impressive.
“Speci cally, suppliers with full accreditation can now help manufacturing sector clients bene t from a faster application process for simpli ed customs procedures, such as Inward and Outward Processing Relief and Customs Warehousing.
“Inward Processing Relief is a method of obtaining relief from customs duties and VAT charges. It applies to goods imported from outside the EU, processed and exported to countries outside the EU. Outward Processing Relief allows you to temporarily export goods for processing or repair in a non-EU country and pay no or only partial duty when re-importing them.
“Full AEO status means you also qualify for a reduction in the level of financial guarantees required to operate certain procedures. These include the use of a duty deferment account, which enables goods to be cleared through customs without being delayed pending payment of customs duty and import VAT liability. This will allow companies like ours to pass on signi cant savings to manufacturing industry customers.”
Mr Johnson said full AEO status, in addition to delivering nancial and speed advantages for clients, con rmed a business’s operations met exacting standards. As part of its own accreditation process, for example, HMRC visited Tudor’s head o ce several times to review its customs processes and procedures and carry out transaction testing with sta members from di erent departments.
He said: “Among the many aspects of our operations HMRC examined with a ne tooth comb were our customs compliance history, commercial and transport record keeping, nancial solvency and practical professional competence.
“We also had to demonstrate security and safety standards adequate for protecting the international supply chain. This requirement covered areas such as physical integrity and access controls, logistical processes and the handling of speci c types of cargo, plus personnel and business partner vetting procedures.”
tudorfreight.com
Page 52 The Choice of Publication for the Electronics Industry
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TECHNOLOGY TODAY FEATURE
capable of meeting all requirements, Kolb Fertigungstechnik successfully enters into the market for selective conformal coatings with a coating line from Rehm
by Anna-Katharina Peuker, Rehm Thermal Systems GmbH
Insight into the manufacturing landscape at Kolb in Willich
Conformal coating offers a number of possibilities in electronics manufacturing. Above all in the manufacturing of products, where the product has to be defect-free in spite of considerable environmental in uences, coatings are utilised which deliver certain protection for complex electronics. Signi cant di erences in temperature or humidity should be of no consequence. An airbag should function reliably when it is used, just as an on-board computer in an aircraft or instruments for medical analysis – whether in the North Cape, a desert country or the rainforest.
“There are numerous areas
in which circuit boards
are constantly exposed to contaminants or extreme temperatures. Many of these products are closer to us than we think; some of them even keep us safe. Here, the use of protective coatings makes absolute sense in order that the board remains fully functional in the long-term” says Bernd Marquardt, Product Sales Conformal Coating at Rehm.
The elds of application stretch from o shore wind farms through to maritime construction, military products, telecommunications, medical technology, industrial control and automotive, as well as electronics in the private household.
The EMS service provider Kolb Fertigungstechnik has invested in the new coating system Protecto by Rehm, and since July 2015 has been able to expand its service o ering to include the division of circuit board coating. Since 2013, Rehm Thermal Systems, with its headquarters in the Swabian town of Blaubeuren-Seissen, has been working intensively in the eld of lacquer and coatings, in addition to classic re ow soldering with convection
and condensation soldering units, as well as drying systems. The Kolb company not only can optimise signi cant process procedures in its own manufacturing through the use of Protecto in a production line setup, but can also ful l increasing customer expectations within the division of selective conformal coatings.
Conformal coating as the key in a range of applications
The quality of newly manufactured circuit boards is in uenced by numerous environmental factors. The absorption of humidity, corrosion, the adhesion of dust to the surface due to an electrostatic charge or the formation of condensation can contaminate the board. Under certain circumstances, these contaminants can cause short circuits and, with them, long-term damage and defects in the electronics. In order to avoid this, circuit boards for use in challenging environments or high- performance applications have a protective coating applied. With Protecto, Rehm Thermal Systems o ers an innovative system for highly selective conformal coating, which protects sensitive electronic component groups reliably against damage by aggressive environmental factors.
Bernd Marquardt, Product Sales Conformal Coating at Rehm, in front of the Protecto system
Protecto system in a production line setup with RDS dryer in Production at Kolb
Page 56 The Choice of Publication for the Electronics Industry
| JUNE 2016 ISSUE
Vacuum Tweezer Solutions
For nearly thirty years we have been a leading supplier of vacuum handling solutions to the world’s high technology firms. Our patented ESD safe products are used by CLASS I clean room personnel, electronic assemblers, semiconductor manufacturers, the optics industry and universities around the world. Our success comes from developing innovative manual vacuum handling tools and pick-up tips based on customer requests and customer feedback. These tools provide customer specific solutions that make assembly and processing operations more productive and ergonomic. Parts range in size from 0.13mm (0.005”) up to 300mm (12.0”) for easy handling.
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TECHNOLOGY TODAY FEATURE
feature continued...
Successful entry into the world of protective coatings
Kolb Fertigungstechnik GmbH has been working together successfully with the company Rehm in the division of re ow soldering for more than 20 years. As a full service provider, Kolb provides established industrial clients with modern solutions for the entire value creation chain of electronics manufacturing – from the development of new products, SMD- and THT-assembly, through to high quality soldering, component group assembly and cable assembly, as well as nal assembly and after sales logistics. With a turnover of EUR 22 million in the previous year and the opening of a new manufacturing facility in October 2014, the EMS service provider was able to signi cantly expand production at the company headquarters in the North Rhine-Westphalian town of Willich. In total, Kolb has at its disposal in production three SMD lines with AOI systems, two THT wave soldering systems, two selective soldering systems as well as several re ow soldering systems from Rehm. Now that the new Protecto system has been commissioned, Kolb can now begin entering into the discipline of protective coating. “The demand by our customers for reliable solutions to increase the quality and life of sensitive electronic components has increased continually, so that we have expanded our range of services to include the area of selective conformal coatings. Through the use of our new Protecto coating line, we are now able to o er everything from one source, even highly selective coating. For us, a completely new industrial sector opened up with a range of possibilities”, describes Bernd Buenten, Production Engineering at Kolb Fertigungstechnik. The electronics manufactured by Kolb for its customers can be found in numerous end products in the automotive industry, consumer electronics and safety electronics, including door controls, flow measurement devices, communication media devices, rotary encoders or cash register systems. With the expansion of equipment the service provider was also able to optimise the processes in its own production area, for example by converting from a multi-shift to a single-shift operation, signi cantly reducing running times and creating greater e ciency in day-to-day manufacturing operations.
Precise coating of electronic contacts between closely positioned, high components
Protecto and RDS dryer in a production line set up with integrated product conveyor – under- oor return transport and automatic optical lacquer inspection for reproducible coating processes
Flexibility – The application determines the equipment and the process
When coating sensitive electronics one detail is particularly important: precision. Here, it must be exactly de ned at an early stage which areas of the circuit board are to be coated completely, selectively or not at all. Plugs, connectors or test contacts should remain uncoated as the moisture from the protective coating in this area can lead to a defect. Selective order processes are, for this reason, particularly important for the optimal protection of a component group, and the requirements placed on the coating systems in operations are correspondingly high. “The list of criteria is long. High output, minimal setup times, minimal maintenance costs and absolutely reproducible results are the typical requirements placed on a modern electronics manufacturer, as well as a demand for new ideas in the implementation of innovative system technology” describes Bernd Marquardt. At Rehm, developers have put real thought into this and, with Protecto, have brought a system to market which can be integrated into existing production lines without any problem. “The
Flexible application possibilities with Protecto with up to four applicators
Page58 TheChoiceofPublicationfortheElectronicsIndustry
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Protective coatings under UV light: Set a dam through dispensing and subsequent jetting with Multi-Line (left), jetting of large surface areas without air distributor (middle) and jetting without air distributor with frame tool for high edge precision (right)
objective was not to copy an existing system but rather to drive forward and incorporate new technologies in the area of highly selective conformal coatings. Flexibility and the reduction in setup costs in the application of various coating materials were very much in the foreground” says Marquardt. Aspects which ultimately were also important for the Kolb company and decisive for the cooperation with Rehm.
“As we serve customers from a wide ranging industry spectrum with the most varied product requirements, our focus was on a system that could be utilised flexibly, and which guarantees maximum process stability. Protecto has mastered this challenge, it is easy to use, it can be quickly refitted for various product groups and, from the perspective of systems technology, can be expanded without any problem”
With up to four applicators, four component groups can be coated at the same time with Protecto, or up to four di erent materials can be applied directly without setup time. For companies such as Kolb which, as an electronics service provider, is frequently confronted with product changes, a system that can be converted quickly is a signi cant advantage. Various highly selective coating orders can be executed without any problem as the conversion to another component group and another coating material can take place
within seconds, by selecting a programme. The patented Stream-Coat® nozzles can process all standard lacquers – from low viscosity through to high viscosity – in line with individual requirements.
“The electronics manufactured by Kolb for its customers can be found in numerous end products in the automotive industry, consumer electronics and safety electronics, including door controls,
flow measurement devices, communication media devices, rotary encoders or cash register systems.”
This is made possible by a new nozzle form which was developed by Rehm’s industrial partner KC Produkte. An external diameter of just 2.4 mm and a nozzle length of up to 100 mm enable an optimal coating, even between closely positioned, high components or even up to right below the components themselves.
The system o ers various application processes for the perfect coating job. A thixotropic material is applied evenly during dispensing. The spraying process and curtain coating are particularly well- suited for the coating of large surface areas, in particular the latter for significantly higher process speeds. With jetting, ne and precise coating applications are achieved by the quick opening and closing of an outlet with up to 120 miniature dots per second. An implicit air nozzle distributes the coating in all jobs with minimal splatter and mist.
The Protecto at Kolb is initially tted with an applicator and jetting valve which permits jetting, dispensing and spraying processes. “When coating the boards for our customers, edge precision is extremely important. When jetting, we are able to de ne the areas to be coated very precisely. In order to be able to cover application elds more e ectively and quickly in future, for example for our customers from the discipline of power electronics, in the near future we would like to upgrade and expand the coating system to include an additional applicator”, says Buenten.
Reliable business partner for more than 20 years
Rehm Thermal Systems and Kolb Fertigungstechnik have been associated through a successful and close customer relationship since 1995. The foundation of the business partnership is based on the shared desire for quality. “Our demand for quality is, of course, re ected above all in our products, which are manufactured with the closest attention to detail, and in line with the highest requirements. With our technically advanced goods-in monitoring, quali ed employees, quality circles and quality assurance as well as regular sta training, our demand for the highest standards runs through the heart of our day-to-day manufacturing operations. We are extremely satis ed with the innovative equipment from the Rehm company, and are capable of meeting all future challenges” describes Bernd Buenten.
rehm-group.com
Page 60 The Choice of Publication for the Electronics Industry
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TECHNOLOGY TODAY FEATURE
Industry 4.0 - Calling for Standards
by Kim Sauer, Scoop (@kimsauermedia)
In my last column entitled ‘You say IoT... I say Industry 4.0!’, I presented the idea that a multi-cultural approach to terminology for the Industry 4.0 concept and its processes and solutions, o ered a unique opportunity of varied interpretation without the danger of being blind-sighted by a single term. I am still convinced that as a result of such variation, the core concept can evolve more creatively and organically without boundaries.
That’s the conceptual level though. At the tactical level the implementation of the Smart Factory, or Industry 4.0, or Internet of Manufacturing, indisputably needs standards. But standards aren’t as easy to agree as they look!
Having standard protocols within an industry provides clarity and value to those who use them. The industry has been crying out for a machine- to-machine communications standard for some time. In February this year, an EDA (Electronic Design Automation) company released just such a protocol called OML (Open Manufacturing Language), which it agreed to share with the industry free of charge. Shortly after the o cial release, the IPC standards committee met on this topic during the APEX show in Las Vegas where it was formerly agreed (by means of a number of votes) that while everyone wanted an open standard, that standard could not be owned by anyone apart from the IPC. In a meeting that had probably the committee’s highest turnout ever, everyone agreed to dedicate resources to getting a standard out as a soon as possible.
“The industry has been crying out for a machine-to-machine communications standard for some time. In February this year, an EDA (Electronic Design Auto- mation) company released just such a protocol called OML (Open Manufacturing Language), which it agreed to share with the industry free of charge.”
The motivation to provide the industry with an open standard quickly is a laudable one and the quicker a standard is released the better. At last month’s SMT Hybrid & Packaging show in Nuremberg, Germany, I caught up with Chair of the IPC Committee for the Connected Factory and Aegis Software CEO, Jason Spera to nd out what progress had been made since those initial meetings at APEX. He told me, “back in Las Vegas all parties agreed that a replacement for the current IPC-2541, Generic Requirements for Electronics Manufacturing Shop-Floor Equipment
Communication Messages (CAMX) was needed and demanded by the industry and the entire committee understood the need to work quickly on this. I was delighted with the desire and agreement of those major software and hardware companies present to commit resources to getting this done properly and swiftly”.
Initially the subcommittee identified several licensing and intellectual property issues which needed to be resolved before a new standard could progress. The subcommittee also determined that the IP could not be controlled by any entity other than IPC, nor could it be a revenue generator for any company contributing to the standard.
“The motivation to provide the industry with an open standard quickly is a laudable one and the quicker a standard is released the better.”
Standards aren’t as easy as they might seem and a great many interests need to be accommodated! In the meantime, the committee has a new interim name: ‘The IPC Committee for the Connected Factory’ and it is made up of industry representatives from all along the supply chain including software solutions providers, machine vendors and customers and end-users. It welcomes anyone to the table who wishes to contribute and shape the future.
“Initially the subcommittee identified several licensing and intellectual property issues which needed to be resolved before a new standard could progress.”
The first step, Jason explained, was the establishment of a Charter. That’s complete and it is shaped by two missions at its core that are now being addressed. The rst mission is to form a consensus on what Industry 4.0 actually means to the industry, so to provide a clear de nition that
covers the interests of the entire industry. I suspect the overall name of the concept will be debated in all its forms and dialects and that in itself will be a colorful and culturally intriguing process to participate in and observe.
The second mission is to develop that as yet elusive open industry standard speci cation for actual shop oor & manufacturing operations data communications that covers the entire infrastructure of the manufacturing process. OML may well have provided a big step in the direction of that standard and will no doubt be assessed for its application and relevance for all involved.
“I suspect the overall name of the concept will be debated in all its forms and dialects and that in itself will be a color- ful and culturally intriguing process to participate in and observe.”
The key word in this whole process is ‘open’! Only open protocols, languages and systems, along with collaboration will yield the best results for everyone.
A video Interview with Jason Spera, Chair IPC Committee for the Connected Factory, can be viewed at: youtube.com/watch?v=Us00udhytVY
Page62 TheChoiceofPublicationfortheElectronicsIndustry
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TECHNOLOGY TODAY FEATURE
SMT Hybrid Packaging 2016 - summary of a successful event
by anthula Parashoudi, Vice President of SMT Hybrid Packaging
Three successful exhibition and conference days ended on 28 April 2016. 15,000 visitors came to Nuremberg and compared notes with 420 exhibitors on the latest trends, innovations and market developments.
For the rst time the visitors had the opportunity to experience all the most demanding rework challenges in the industry in one exhibition feature – the Rework Experience Area. They could watch experts rework boards featuring area array, ne pitch, under ll and conformally coated boards. Moreover visitors could ask the expert’s advice on their own repair challenge. The Rework Experience Area was also organized by IPC. Prior to the show a pre-event-webinar was hold covering all aspects of rework and repair and the reasons for onsite or eld failures. In addition it introduced the rework challenge and the show feature activity.
In the Rework Challenge participants had to assemble area array devices and ne pitch packages and to remove the packages from the board. Participants saw information on the board type and components in advance. They could bring their own small hand tools. The boards were examined by a third party IPC Master Instructor and were designed to allow inspection and electrical test during the Experience feature.
Individual challenges and solutions were discussed. The SMT Hybrid Packaging was con rmed as the leading industry platform for system integration in microelectronics.
There were many highlights at the event. Under the slogan “Living the digital age: Work and home in a networked world” the production line Future Packaging demonstrated the complete process of producing PCBs. Visitors had the possibility to join guided tours in German, English and even Russian language. Technology consultation sessions were held to give visitors the chance to chat to the equipment suppliers as well as research and technology partners about issues that crop up on the day-to-day factory oor. Prior to each production line run,
experienced technology experts were on hand at the machines to answer speci c questions. The visitor’s technology and processing questions were answered directly at the machine.
Moreover IPC again was hosting the Hand Soldering Competition. This competition recognized the best skills in hand soldering complex printed board assemblies. Each participant had a time limit of 60 minutes to build a functional electronics assembly. Their work was displayed on screens so visitors could watch what they were doing in detail. The assemblies were judged on soldering in accordance with IPC-A-610F Class 3 criteria, the speed at which the assembly was produced and overall electrical functionality of the assembly. IPC-A-610 Master Instructors served as the judges. The winner of the competition was Mrs. Ekaterina Stahlmann who quali ed for the 2017 IPC Hand Soldering Championship in China and will get a hotel stay and airfare. The 2nd place is held by Mrs. Eliane Chesnais, Mrs. Sandra Klinger is on the 3rd rank.
“Technology consultation sessions were held to give visitors the chance to chat to the equipment suppliers as well as research and technology partners about issues that crop up on the day-to-day factory floor.”
Page 64 The Choice of Publication for the Electronics Industry
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The Rework challenge was won by Mr. Ljupee Talevski followed by Ekaterina Stahlmann and Conny Hielscher on ranks two and three. In addition visitors had the opportunity to remove and replace some areas of conformal coating then inspect the boards and joints to IPC standards.
Furthermore at the special interest platform High Tech PCB Area companies, related to the topic printed circuit boards, presented their products and services. Due to the local concentration of the companies, visitors could get an overview of innovations and special solutions within a minimum of time. Next to this space exhibitors of the joint stand EMS-Intersection presented all their services about Electronic Manufacturing Services. A special EMS/PCB forum completed the subject area EMS and PCB. Many professional lessons and presentations were held on all three days.
“For the first time the
visitors had the opportunity
to experience all the most demanding rework challenges in the industry in one exhibition feature – the Rework Experience Area. They could watch experts rework boards featuring area array, fine pitch, underfill and conformally coated boards.”
In the electronics sector the emerge of optical technologies is currently much discussed. The key to their success is the cutting edge advantage of optical connection technologies in various areas. That is why another joint stand dealt with the topic of optoelectronics. The platform Optics meets Electronics was organized by Fraunhofer IZM and took a look on aspects like electro-optical packages, modules and assemblies, optical
interfaces and material, production technologies as well as further equipment.
At the forums exhibitors presented their products and services and discussed current and future topics with interested visitors. On all three days the there was a full professional supporting program with panel discussions and vendor presentations.
Parallel to the exhibition the SMT Hybrid Packaing Conference took place onsite. The 225 participants enlarged their knowledge in many tutorials, workshops and presentations. International experts from industry and science introduced current and future developments in electronics manufacturing, offered solutions for special problems and were inviting all delegates to discuss and exchange their experiences.
Many exhibitors had positive impressions on the event:
“SMT is an opportunity to keep in touch with innovations in the electronic eld. The exhibition is very interesting for Tecnomec: not only for the international environment, but for the structure of our company itself. We are specialized in high-tech small productions and SMT is a good business opportunity to meet prospect clients who will o er us a challenge and the chance to transmit our 40 years experience and know-how.” Sandro Pigato, Tecnomec
“We had a lot of valuable visitors and it was a good opportunity to meet customers. The simulation
of the production line is a very good idea.” Siket Balazs, Omron Europe b.v.
The cooperation between IPC Europe and the SMT organization has been excellent, both in understanding and executing the special demands. IPC Europe has to be able to ful ll the IPC Hand Soldering Competition as well as the IPC Rework Experience Area at SMT 2016. It is the intension of IPC Europe to continue to be an interesting exhibitor for the SMT visitors.” Lars Wallin, IPC Europe.
“In the Rework Challenge participants had to assemble area array devices and fine pitch packages and to remove the packages from the board. Participants saw information on the board type and components in advance.”
The complete analysis of SMT Hybrid Packaging 2016 will be downloadable on the SMT-website by the end of June. The SMT Hybrid Packaging 2017 will take place from 16 – 18 May 2017 in Nuremberg. Interested companies can ask the organizer team for event information and application documents.
smthybridpackaging.com
TECHNOLOGY TODAY FEATURE
iTECH e-Services Sees the Light:
LEDs Help Illuminate the Path to Success by Tom Kuttii, Director of Sales
iTECH e-Services is a service-oriented company based in Norcross, GA. Community, employee growth and customer satisfaction play a big role in making the company as successful as it is.
A contracted manufacturing partner headquartered in Norcross, GA, iTECH e-Services provides supportive services to the electronic manufacturing industry by assisting clients through product development, prototyping, complete turnkey manufacturing, aftermarket care and worldwide deployment; speci cally, in the areas of, electronic and electro- mechanical assembly, diagnoses/repair of printed circuit boards (PCBs), custom cables, wiring harnesses, racks/panels and control cabinets.
and experienced team members are producing quality results for them.
iTECH e-Services is able to accommodate large- scale sourcing products in its state-of-the-art headquarters that features a large facility in a prime location, as well as high-end equipment, highly trained technicians, ESD oors and high security. The company also is ISO 9001-2008 certi ed, as well UL compliant, serving both large and small businesses. From its facility, the company offers a range of flexible but comprehensive options to customers. As part of its full turnkey services, iTECH e-Services o ers full process SMT, prototyping, manufacturing deployment, maintenance and repair, and defect reporting. Customers interested in its on-demand single services can take advantage of the company’s expertise in repair, SMT, assembly build and deployment.
While customer satisfaction is the cornerstone of the company, iTECH e-Services also has a strong record of empowering the local minority community through industry skills training and employment. For its service to the business community, the company was nominated by Georgia Power and given “The Most Valuable Provider” award by Partnership Gwinnett/Gwinnett Chamber of Commerce in 2014.
Tran added that the company also is committed to helping customers achieve leadership in their marketplace. As a result, iTECH e-Services wholeheartedly invests its time and resources into research & development (R&D), proactive communication, constant attention to quality, and consistent on-time delivery.
In order to best help customers, iTECH e-Services stays on top of industry needs. The company
iTECH e-Services is a certi ed minority, woman- owned company that prides itself on delivering in-house quality with an outsourced advantage by
allowing clients to be more exible with business uctuations, which allows those clients to focus on core competencies while knowing that quali ed
Page 66 The Choice of Publication for the Electronics Industry
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started out repairing PCBs because that is what the industry needed in 1997, when iTECH e-Services rst opened its doors. But over the past 10 years, the industry has changed and grown. Now its focus is on LED and the company is well able to meet this need. Vince Ho, Technical Manager at iTECH e-Services, said that there are not many LED assemblers in the United States so iTECH e-Services stepped up and, in December 2015, purchased an LED-capable line from Juki Automation Systems that includes a PMax printer, a JX 350 pick-and-place system and an RSA oven.
iTECH e-Services’ mission is to improve the quality of life for all people – through innovation of technology and honest manufacturing. “Our reputation is based on trust, dependability, quality and on-time delivery, which is vigorously managed through continuous
employee training and skill enhancement.” “We do the work, so that clients can rest easy,” said VP of Business Development, Phillip Tran. “All people – customers, vendors, employees and families – must be treated with dignity and respect. If that is the case, then creativity and integrity will occur naturally in business.”
The Juki/GKG printer is one of only a few that is capable of printing boards 4 ft. long, and the Juki JX 350 is a long-board SMT placement machine that has the ability to place 32,000
components per hour for LED production. Finally, the RS-600 Six Zone Air and Nitrogen Re ow Oven features a top and bottom Independent Air Velocity Controlling System that allows for exible processing control, a four-way air recycling system in each zone, and an e cient power design and air management system that greatly improves energy savings while lowering carbon emissions. The company chose Juki for numerous reasons but mainly because of the line’s capability to handle 4 ft. long LED boards. Juki’s reputation is that it is one of the best companies able to o er that expertise. It also is known throughout the world as providing excellent customer service.
“iTECH e-Services is the first in its region of the Southeast US
to purchase a PMax, giving iTECH e-Services a decided leg up since none of the competition has this capability.”
Ho explained that the majority of companies assembling LED boards must purchase the LED strip from China, which is expensive, time- consuming and ine ective. iTECH e-Services wants to streamline the process, while keeping the entire assembly in the United States. The company believes that “Built in the US” is important for many reasons. To continue strengthening this motto, iTECH e-Services purchased the best systems to meet the challenge. Ho added that assembling LED boards here will allow for decreased labor (via automation) and reduced cost of rework/ repair. The Juki line provides lower cost, higher quality, reduced rework and now allows the company to compete with China. US customers no longer have to pay exorbitant shipping fees or worry about the language barrier. Additionally, they receive fast feedback and stateside service.
The General Services Administration (GSA), a large tenant in the US government, has been focusing on LED lighting for some time and has a program that is pushing for every 4 ft. orescent light to be replaced by LED light. The line from Juki will help iTECH e-Services meet the program’s requirements. Ho said that the company already has a PO from a customer because of its capability to produce the 4 ft. LED boards.
LED lighting provides numerous benefits over orescent lighting. The technology lasts forever, cuts energy costs signi cantly, are nearly indestructible, and eliminates disposal challenges. Florescent lights lose 60% of their brightness in one year vs. LED lights’ 6%. Additionally, orescent lights give o substantial heat while LEDs emit almost none. Finally, LED lights are ick-free, unlike orescent lighting, which has been attributed as a cause of cataracts.
Tran concluded, “I have always said that at the end of the day, it is about the people. We are committed to the well-being and happiness of our sta and clients. One of the ways we accomplish this is by staying up-to-date on the most relevant technologies. Our goal of keeping technology in the United States allows for stringent quality and e ciency at the best prices, while meeting a real industry need for our customers. Our team members receive training to become experts in the industry, which, in turns, lets our clients know that they are dealing with the best of the best.”
itecheservices.com jukiamericas.com
red carpet
out & about in the industry
In this feature we follow our industry movers and shakers throughout the world. Time to take a bow...
SMTTODAY FITBIT WINNER
Ulises Mendoza
Category Manager – Corporate Purchasing NAFTA PE&ES
Continental Automotive
David Raby Receives IPC President’s Award
IPC — Association Connecting Electronics Industries® has honored David Raby with an IPC President’s Award. The award was presented to Raby during the 2016 IPC APEX EXPO® in recognition of his signi cant contributions of time, talent and ongoing leadership in IPC and the electronics industry.
David Raby commented about receiving the award, “It truly was a special honor to be recognized. My father, Jim Raby, received the same award in 1984. This makes us the rst father/son duo ever to have received the award.”
stielectronicsinc.com
Page 68 The Choice of Publication for the Electronics Industry
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AIM Participates in 2nd Annual Flex Invitational Golf Tournament for Hospital Civil de Guadalajara
AIM participated in the 2nd Annual Flex Invitational Golf Tournament to help raise money to bene t the Vivan los Ninos con Cancer AC Foundation. All proceeds were given to the Vivan los Ninos con Cancer AC Foundation to purchase a Spectra Optia® Apheresis System for Hospital Civil de Guadalajara.
aimsolder.com
what’s happening in your business?
send your event pictures to advertising@smt today.com
Libra Industries’ Program Manager Earns Coveted CEPM Status
Libra Industries, a privately held electronics manufacturing services (EMS) provider, is pleased to announce that Bruce McKee, Program Manager, has earned his EMS program manager certi cation, under the IPC EMS Program Manager Training and Certi cation program. McKee earned his Certi ed Electronics Program Manager (CEPM) status after successfully completing the program’s series of courses, passing a nal certi cation exam and satisfying work experience time requirements.
libraind.com
Libra Industries Is a Silver Sponsor for the Annual AWT RoboBot Competition
Libra Industries, a privately held electronics manufacturing services (EMS) provider, announced plans to sponsor and participate in the 2016 Alliance for Working Together (AWT) RoboBot Competition. This year a silver sponsor, 2016 marks Libra Industries’ fth year participating in the annual competition.
Libra Industries and Focus Manufacturing will coach the Mentor High School students to develop two RoboBots this year (team Nightfall & Gang for Good). With more than 30 teams competing, the AWT plans to have a full house at Lakeland Community College for the competition.
The competition gives students an opportunity to participate in a unique experiential learning experience. This hands-on career exploration opportunity allows them to truly experience what it means to work in manufacturing. Students leave this experience with an increased awareness of the careers available to them and the educational opportunities linked to those careers. They work alongside engineers and machinists on the manufacturing oor. Additionally, the students develop relationships with industry partners that can lead to internship and career opportunities.
libraind.com.
DATES FOR YOUR DIARY
Angers Expo Congrès - Parc des Expositions, Angers, France
ENOVA exhibitions bring together almost 10,000 visitors seeking innovative products and services. From R&D and Industry, Start- ups, industrial rms, technology providers, digital professionals, research laboratories and designers; here to explore new uses and technologies, to generate a real climate for doing business and to bring their projects to life.
12 – 14 JULY 2016
Moscone Center, San Francisco, CA
SEMICON West has been retooled to keep pace with the industry’s realignment. It’s built around disruptive trends driving the market, and it’s been expanded to include all of the resources you need
to survive and thrive. We’ve deepened our reach across the full electronics manufacturing supply chain to connect you with more key players — including major industry leaders like Cisco, Samsung, Intel, Audi, Micron, and more. New players, demand generators, systems integrators, and emerging industry segments — all connecting in one place.
8 – 9 JUNE 2016
2016/2017
DATES FOR YOUR DIARY
27 – 28 SEPT 2016
Donald Stephens Convention Center, Rosemont, IL
This year in Rosemont, attendees and exhibitors can expect a focused event with the strongest technical conference for which SMTA International has come to be known. SMTAI has been recognized as a truly different type of industry event because of the high quality technical information and the networking opportunities that cannot be found anywhere else in the industry.
8 – 11 NOV 2016
Messe Muenchen
electronica is the very rst place to see which components, systems or applications make new developments such as smart homes and connected cars possible in the rst place. The entire industry meets here, electronica hosts a comprehensive range of exhibits on an international business platform, with an extensive supporting program. In short: the entire world of electronics.
5 – 8 JAN 2017
Las Vegas, NV
The International CES (Consumer Electronics Show®) is the world’s gathering place for all who thrive on the business of consumer technologies. It’s where business gets done: on the show oor, in and around our conference program, in impromptu connections and in planned meetings and special events. Experience the mind-blowing technology and awe-inducing innovations with us.
THE 22ND PRESENTATION
30 AUG – 1 SEPT 2016
SOUTH CHINA 2016
Schenzhen Conference & Exhibition Center
NEPCON SOUTH CHINA is one of the biggest product and CHINA 2016
technology procurement platforms for the electronics manufacturing industry in South China. Boasting the longest standing history, it gathers 33,000 high-end buyers, decision makers, engineers, and technicians from EMS/OEM/ODM, including consumer electronics, communications, and the computer, automotive and medical electronics sectors. Sideline activities such as the EMA Pavilion, CS Show, and EMS Sourcing Hub provide the most advanced industrial automation technologies and products in China, as well as the most comprehensive PCB products. The event offers a great opportunity to showcase the best in electronics manufacturing, design, and delivery solutions.
14 – 15 SEPT 2016
Paris Expo Pore de Versailles, Paris, France
Technical and professional experts related to the sectors of electronics and measurement will attend this event and will
get an opportunity to share their expertise with the attendees. Developmental changes which are taking place in the elds of optics and photonics will be highlighted in this event and will attract a large number of technocrats and professionals from all over the world related to these elds. Enova Paris is designed to provide useful and relevant information to the manufacturers and suppliers of measurement and control equipment and Manufacturers vision systems and Components.
14 – 16 FEB 2017
2017
San Diego, California
IPC APEX EXPO 2017 is a ve-day event like no other in the printed circuit board and electronics manufacturing industry. Professionals from around the world come together to participate in the Technical Conference, Exhibition, and Professional Development, Standards Development and Certi cation programs. These activities offer seemingly endless education and networking opportunities that impact your career and company by providing you the knowledge, technical skills and best practices to address any challenge you face.
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